warning YAMAHA TMAX 2019 Service Manual

Periodic maintenance and adjustment
8-26
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EAU23215
Checking and l ubricating the
centerstand and sidestand
The operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
EAU23273
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.Recommended lubricant:Lithium-soap-based grease
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Periodic maintenance and adjustment
8-27
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EAU45512
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart. 1. Place the vehicle on the center- stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23292
Checking the wheel bearings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
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Periodic maintenance and adjustment
8-28
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EAU77780
Battery
The battery is located under panel B.
(See page 8-7.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID. EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.
Batteries produce explosive hy- drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery.
To store the battery 1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure turn the vehicle
power off, then disconnect the
negative lead before discon-
necting the positive lead.
[ECA21900]
2. If the battery will be stored for morethan two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
1. Negative battery lead (black)
2. Battery
3. Positive battery lead (red)
1
2 3
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Periodic maintenance and adjustment
8-29
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14 ing the battery, connect the
positive lead before connecting
the negative lead.
[ECA21910]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
EAU81471
Replacing the fuses
The main fuse box and the fuse boxes,
which contain the fu ses for the individu-
al circuits, are located under panel A.
(See page 8-7.)
If a fuse is blown, replace it as follows. 1. Turn the vehicle power off.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
1. Main fuse box cover
2. Main fuse
3. Spare main fuse
3
1
2
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Periodic maintenance and adjustment
8-33
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EAU25865
Troubleshooting
Although your Yamaha received a thor-
ough inspection before shipment from
the factory, trouble may occur during
operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your vehicle re-
quire any repair, take it to an authorized
Yamaha dealer whose skilled techni-
cians have the necessary tools, experi-
ence, and know-how to properly
service your Yamaha vehicle.
Be sure to use only genuine Yamaha
replacement parts. Although imitation
parts may look similar to genuine parts,
they are often inferior in quality, have a
shorter service life, and can lead to an
expensive repair bill later on.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
EAU77992Smart key system troubleshooting
Please check the following items when
the smart key system does not work.
Is the smart key turned on? (See
page 3-5.)
Is the smart key battery dis-
charged? (See page 3-6.)
Tightening torque: License plate light unit nut:
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
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Periodic maintenance and adjustment
8-36
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Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that
it is changed to the recommended
coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
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Scooter care and storage
9-3
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14 3. Use a chrome polish to shine
chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless steel
exhaust systems can be removed
through polishing.
4. Apply a corrosion protection spray on all metal parts including chrome
or nickel-plated surfaces.
WARNING! Do not apply
silicone or oil spray to seats,
hand grips, rubber foot pegs or
tire treads. Otherwise these
parts will become slippery,
which could cause loss of con-
trol. Thoroughly clean the sur-
faces of these parts before
operating the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpaintedplastic parts with a suitable care
product.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces using a non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the engine and let it idle for several
minutes to help dry any remaining
moisture.
9. If the headlight lens has fogged up, start the engine and turn on the
headlight to help remove the mois-
ture.
10. Let the vehicle dry completely be- fore storing or covering it.
NOTICE
ECA26320
Do not apply wax to rubber or
unpainted plastic parts.
Do not use abrasive polishing
compounds as they will wear away the paint.
Apply sprays and wax sparing-
ly. Wipe off excess afterwards.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.
Make sure there is no lubricant
or wax on the brakes or tires.
If necessary, wash the tires with
warm water and a mild deter-
gent.
If necessary, clean the brake
discs and pads with brake
cleaner or acetone.
Before riding at higher speeds,
test the vehicle’s braking perfor-
mance and cornering behavior.
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Scooter care and storage
9-4
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EAU83472
Storage
Always store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time be-
tween uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.
NOTICE
ECA21170
Storing the vehicle in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long term storage
Before storing the vehicle long term (60
days or more): 1. Make all necessary repairs and perform any outstanding mainte-
nance.
2. Follow all instructions in the Care section of this chapter.
3. Fill up the fuel tank, adding fuel stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel cock: Turn the fuel cock lever to
the off position.
5. For vehicles with a carburetor: To prevent fuel deposits from building up, drain the fuel in the carburetor
float chamber into a clean contain-
er. Retighten the drain bolt and
pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil ac- cording to product instructions to
protect internal engine compo-
nents from corrosion. If engine fog-
ging oil is not available, perform
the following steps for each cylin-
der:
a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine
over.
[EWA10952]
e. Remove the spark plug capfrom the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, pivots, levers and pedals, as well as the
sidestand and centerstand (if
equipped).
8. Check and correct the tire air pres- sure, and then lift the vehicle so
that all wheels are off the ground.
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12-1
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Index
A
ABS warning light ....................................5-3
Acceleration and deceleration .................7-3
Air filter element, engine........................8-15
Anti-lock brake system (ABS)................5-18
Auxiliary DC jack ...................................5-28
B
Battery ...................................................8-28
Brake fluid, changing .............................8-23
Brake fluid level, checking .....................8-22
Brake lever, front ...................................5-17
Brake lever, rear ....................................5-17
Brake levers, lubricating ........................8-25
Braking ....................................................7-4
C
Cables, checking and lubricating...........8-24
Canister .................................................8-10
Care.........................................................9-1
Catalytic converter.................................5-22
Centerstand and sidestand, checking and lubricating.....................................8-26
Coolant ..................................................8-13
Cruise control indicator lights ..................5-2
Cruise control switches ...........................5-2
Cruise control system (XP530D-A) .........4-1
D
Data recording, vehicle..........................11-2
Diagnostic connector .............................11-2
Dimmer/Pass switch ................................5-1
D-mode (drive mode) ..............................4-3
Drive belt slack ......................................8-24
Drive mode switch ...................................5-2
E
Emergency mode ..................................8-37
Engine break-in .......................................7-5
Engine idling speed, checking ...............8-16
Engine oil and oil filter cartridge ............8-10
Engine serial number ............................11-1
Engine stop switch ..................................5-1
Engine trouble warning light ....................5-2
F
Front and rear brake lever free play,
checking ..............................................8-20
Front and rear brake pads, checking.....8-22
Front fork, checking ...............................8-26
Fuel .......................................................5-20
Fuel consumption, tips for reducing ........7-5
Fuel tank cap .........................................5-19
Fuel tank overflow hose ........................5-22
Fuses, replacing ....................................8-29
H
Handlebar switches................................. 5-1
Hazard switch ......................................... 5-1
High beam indicator light ........................ 5-2
Horn switch ............................................. 5-1
How to lock the centerstand.................. 3-10
How to lock the steering........................ 3-10
I
Identification numbers ........................... 11-1
Ignition circuit cut-off system................. 5-29
Indicator lights and warning lights ........... 5-2
K
Key, handling of smart and mechanical key ........................................................ 3-3
L
License plate light bulb, replacing ......... 8-32
M
Maintenance and lubrication, periodic .... 8-4
Maintenance, emission control system ... 8-3
Matte color, caution................................. 9-1
Menu switch ............................................ 5-2
Model label............................................ 11-1
Multi-function display .............................. 5-5
O
Operating range of the smart key system .................................................. 3-2
P
Panels, removing and installing .............. 8-7
Parking .................................................... 7-6
Parking mode ........................................ 3-13
Part locations .......................................... 2-1
Powering off the vehicle .......................... 3-9
Powering on the vehicle .......................... 3-8
Power on/Starter switch .......................... 5-1
R
Rear brake lock cable, adjusting ........... 8-21
Rear brake lock, checking..................... 8-21
Rear brake lock lever ............................ 5-18
Rear view mirrors .................................. 5-26
S
Safe-riding points .................................... 1-5
Safety information ................................... 1-1
Select switch ........................................... 5-2
Shock absorber assembly..................... 5-26
Sidestand .............................................. 5-29
Smart key ................................................ 3-5
Smart key battery, replacing ................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............. 5-3
Smart key system, troubleshooting ....... 8-33
BV1-9-E2.book 1 ページ ２０１８年８月２８日　火曜日　午後５時２８分