brake YAMAHA TMAX 2019 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points.................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instrume nts.................2-3
Smart key system ............................3-1
Smart key system ....... .....................3-1
Operating range of the smart key system ....... ............................ .......3-2
Handling of the smart key and
mechanical key ............................3-3
Smart key ........................................3-5
Replacing the smart key battery ......3-6
Powering on the vehi cle ..................3-8
Powering off the vehi cle ..................3-9
How to lock the steering ................3-10
How to lock the centerstand ..........3-10
Storage compartment and fuel
tank access ................................3-11
Parking mode ................................3-13
Special features ................................4-1
Cruise control system (XP530D-A) ..................................4-1
D-mode (drive mode).......................4-3
Traction control system ...................4-4
Instrument and co ntrol functions....5-1
Handlebar switches .........................5-1
Indicator lights and warning lights ...5-2
Speedometer ...................................5-4
Tachometer .....................................5-4
Multi-function display .......................5-5
Front brake lever ...........................5-17
Rear brake lever ............................5-17
Rear brake lock lever.....................5-18
Anti-lock brake system (ABS) ........5-18
Fuel tank cap .................................5-19
Fuel................................................5-20
Fuel tank overflow hose.................5-22
Catalytic converter .........................5-22
Storage compartments ..................5-23
Windshield (XP530-A) ...................5-24 Rear view mirrors .......................... 5-26
Shock absorber assembly ............. 5-26
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut-
off system ......... 5-29
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points ................................................. 7-1
Starting the engine .......................... 7-2
Starting off ....................................... 7-3
Acceleration and deceleration ......... 7-3
Braking ............................................ 7-4
Tips for reducing fuel
consumption ................................ 7-5
Engine break-in ............................... 7-5
Parking ............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Tool kit............................................. 8-2
Periodic maintenance charts ........... 8-3
Periodic maintenance chart for the emission control syst em .............. 8-3
General maintenance and
lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs ................ 8-9
Canister ......................................... 8-10
Engine oil and oil filter cartridge .... 8-10
Why Yamalube .............................. 8-13
Coolant .......................................... 8-13
Engine air filter element ................ 8-15
Checking the engine idling
speed ......................................... 8-16
Checking the throttle grip free play ............................................ 8-17
Valve clearance............................. 8-17
Tires .............................................. 8-18
Cast wheels................................... 8-20
Checking the front and rear brake lever free play ............................ 8-20
Adjusting the rear brake lock
cable .......................................... 8-21
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Table of contents
Checking the rear brake lock......... 8-21
Checking the front and rear brake pads ........................................... 8-22
Checking the brake fluid level ....... 8-22
Changing the brake fluid ............... 8-23
Drive belt slack .............................. 8-24
Checking and lubricating the
cables......................................... 8-24
Checking and lubricating the throttle grip and cable ................ 8-25
Lubricating the front and rear brake levers ............................... 8-25
Checking and lubricating the
centerstand and sidestand ......... 8-26
Checking the front fork .................. 8-26
Checking the steering.................... 8-27
Checking the wheel bearings ........ 8-27
Battery ........................................... 8-28
Replacing the fuses ....................... 8-29
Vehicle lights ................................. 8-31
Replacing a front turn signal light
bulb ............................................ 8-32
Replacing the license plate light bulb ............................................ 8-32
Troubleshooting............................. 8-33
Troubleshooting charts .................. 8-35
Emergency mode .......................... 8-37
Scooter care and storage ................. 9-1
Matte color caution .......................... 9-1
Care................................................. 9-1
Storage ............................................ 9-4
Specifications ................................. 10-1
Consumer information ................... 11-1
Identification numbers ................... 11-1
Diagnostic connector ..................... 11-2
Vehicle data recording................... 11-2
Index ................................................ 12-1
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Safety information
1-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14 Transporting the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.Remove all loose items from the
scooter.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Secure the scooter with tie-downs
or suitable straps that are attached
to solid parts of the scooter, such
as the frame or upper front fork tri-
ple clamp (and not, for example, to
rubber-mounted handlebars or
turn signals, or parts that could
break). Choose the location for the
straps carefully so the straps will
not rub against painted surfaces
during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce excessive-
ly during transport.
EAU57600
Further safe-riding points
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.
Slow down as you approach a cor-
ner or turn. Once you have com-
pleted a turn, accelerate slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.
The brake pads or linings could get
wet when you wash the scooter.
After washing the scooter, check
the brakes before riding.
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord to
secure any luggage to the carrier
(if equipped). A loose load will af-
fect the stability of the scooter and
could divert your attention from the
road. (See page 1-3.)
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Description
2-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU63401
Controls and instruments
1. Rear brake lever (page 5-17)
2. Left handlebar switches (page 5-1)
3. Rear brake lock lever (page 5-18)
4. Speedometer (page 5-4)
5. Multi-function display (page 5-5)
6. Tachometer (page 5-4)
7. Right handlebar switches (page 5-1)
8. Front brake lever (page 5-17)
9. Throttle grip (page 8-17)
10.Front storage compartment (page 5-23)
11.Auxiliary DC jack (page 5-28)
12.Smart key system switches (page 3-1)
1 23456 7 8
10, 11
12
12
9
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Special features
4-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14 traveling speed using the throttle. After
you have accelerated, you can set a
new cruising speed by pushing the
“SET–” side of the setting switch. If you
do not set a new cruising speed, when
you return the throttle grip, the vehicle
will decelerate to the previously set
cruising speed.
Deactivating the cruise control sys-
tem
Perform one of the following operations
to cancel the set cruising speed. The
“SET” indicator light will turn off.
Turn the throttle grip past the
closed position in the deceleration
direction.
Apply the front or rear brake.
TIP
Traveling speed decreases as soon as
the cruise control system is deactivat-
ed; unless the throttle grip is turned.
Using the resume function
Push the “RES+” side of the cruise con-
trol setting switch to reactivate the
cruise control system. The traveling
speed will return to the previously set
cruising speed. The “SET” indicator
light will come on.
WARNING
EWA16351
It is dangerous to use the resume
function when the previously set
cruising speed is too high for cur-
rent conditions.
Turning off the cruise control sys-
tem
Push the cruise control power switch
“ ” to turn off the cruise control sys-
tem. The “ ” indicator light and the
“SET” indicator light will turn off.
TIP
Whenever the cruise control system or
the vehicle power is turned off, the pre-
viously set cruisi
ng speed is erased.
You will not be able to use the resume
function until a new cruising speed has
been set.
Automatic deactivation of the cruise
control system
The cruise control system is electroni-
cally controlled and linked with other
control systems. The cruise control sys-
tem will automatically deactivate under
the following conditions:
The cruise control system is not
able to maintain the set cruising
speed (such as when going up a
steep hill).
Wheel slip or wheel spin is detect-
ed. (If the traction control system is
on, traction control will engage.)
Engine trouble, etc.
If the cruise control system is automati-
cally deactivated, the “ ” indicator
light will turn off and the “SET” indicator
light will flash for 4 seconds.
If the cruise control system was auto-
1. Deceleration direction
M ODE1
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Special features
4-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
matically deactivated, please stop and
confirm that your vehicle is in good op-
erating condition before continuing on.
When traveling on roads with steep
grades, the cruise control system may
not be able to maintain the set cruising
speed.
When going uphill, the actual trav-
eling speed may become lower
than the set cruising speed. If this
occurs, accelerate to the desired
traveling speed using the throttle.
When going downhill, the actual
traveling speed may become high-
er than the set cruising speed. If
this occurs, the setting switch can-
not be used to adjust the set cruis-
ing speed. To reduce the traveling
speed, apply the brakes. When the
brakes are applied, the cruise con-
trol system will deactivate.
EAU81390
D-mode (drive mode)
D-mode is an electronically controlled
engine performance system with two
mode selections (touring mode “T” and
sports mode “S”).
WARNING
EWA18440
Do not change the drive mode while
the vehicle is moving.
With the throttle grip closed, push the
drive mode switch “MODE” to switch
between modes “S” (sports) and “T”
(touring).
TIP
The current drive mode is shown in
the drive mode display (page 5-6).
The current drive mode is saved
when the vehicle is turned off.
D-mode cannot be changed while
cruise control (XP530D-A) is acti-
vated.
Touring mode “T”
The touring mode “T” is suitable for var-
ious riding conditions.
This mode allows the rider to enjoy
smooth drivability from the low-speed
range to the high-speed range.
1. Drive mode switch “MODE”
M ODE
1
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5-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Instrument and control functions
EAU77490
Handlebar switches
Left
Right
EAU85660Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
To flash the high beam, press the
switch down to “PASS” while the head-
lights are on low beam.
TIP
When the switch is set to low
beam, the inner two headlights
come on.
When the switch is set to high
beam, all four headlights come on.
EAU66040Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU66030Horn switch “ ”
Press this switch to sound the horn.
EAU77450Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU77291Power on/Starter switch “ON/ ”
With the smart key turned on and within
range, press this switch to turn on the
power to the vehicle. Then with the sid-
estand up and while applying the front
or rear brake, push this switch to crank
the engine with the starter. See page
7-2 for starting instructions prior to
starting the engine.
EAU79601Hazard switch “ ”
With the vehicle power is on or in park-
ing mode, use this switch to turn on the
1. Select switch “ / ”
2. Menu switch “MENU”
3. Dimmer/Pass switch “ / /PASS”
4. Cruise control setting switch “RES+/SET–”
5. Turn signal switch “ / ”
6. Horn switch “ ”
7. Cruise control power switch “ ”
1. Engine stop switch “ / ”
2. Mode switch “MODE”
3. Hazard switch “ ”
4. Power on/Starter switch “ON/ ”
RE S
SETPA SS
1
2
3
4
5
6
7
M ODE
1
3
4
2
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Instrument and control functions
5-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14 have a Yamaha dealer check the on-
board diagnostic system.
The electrical circuit of the warning light
can be checked by turning the vehicle
power on. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on at
all, or if the warning light remains on,
have a Yamaha dealer check the vehi-
cle.
EAU77073ABS warning light “ ”
This warning light comes on when a
problem is detected with the ABS. (See
page 5-18.)
When the vehicle power is turned on,
this light will come on and then go off af-
ter reaching a traveling speed of 10
km/h (6 mi/h). If the warning light:
does not come on when the vehi-
cle power is turned on
does not go off after traveling at a
speed of 10 km/h (6 mi/h) or higher
comes on or flashes while riding
the anti-lock brake system may not
work correctly. Have a Yamaha dealer
check the vehicle as soon as possible.
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-
cal circuits as soon as possible.
TIP
The ABS warning light may come on
when revving the engine with the scoot-
er on its centerstand, but this does not
indicate a malfunction.
EAU74082Traction control system indicator
light “ ”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on.
TIP
When the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU78080Smart key system indicator light
“”
This indicator light will flash when com-
munication between the vehicle and
smart key takes place and when certain
smart key system operations are car-
ried out.
The indicator light may also flash when
there is an error in the smart key sys-
tem.
TIP
When the start switch is pushed, the in-
dicator light will come on for about one
second and then go off. If the indicator
light does not come on or go off as nor-
mal, have a Yamaha dealer check the
vehicle.
ABS
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Instrument and control functions
5-17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU44914
Front brake lever
The front brake lever is located on the
right side of the handlebar. To apply the
front brake, pull this lever toward the
throttle grip.
The front brake lever is equipped with a
position adjusting di al. To adjust the
distance between the front brake lever
and the throttle grip, turn the adjusting
dial while holding the front brake lever
pushed away from the throttle grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with the
“ ” mark on the front brake lever.
EAU44924
Rear brake lever
The rear brake lever is located at the
left handlebar grip. To apply the rear
brake, pull this lever toward the handle-
bar grip.
The rear brake lever is equipped with a
position adjusting dial. To adjust the
distance between the rear brake lever
and the handlebar grip, turn the adjust-
ing dial while holding the rear brake le-
ver pushed away from the handlebar
grip. Make sure that the appropriate
setting on the adjusting dial is aligned
with the “ ” mark on the rear brake le-
ver.
1. Front brake lever
2. Brake lever position adjusting dial
3. “ ” mark
4. Distance
1
2
3 4
1. Rear brake lever
2. Brake lever position adjusting dial
3. “ ” mark
4. Distance
54321
1
2
3
4
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Instrument and control functions
5-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU63230
Rear brake lock lever
This vehicle is equipped with a rear
brake lock lever to prevent the rear
wheel from moving while stopped at
traffic signals, railroad crossings, etc.
To lock the rear wheel
Push the rear brake lock lever to the left
until it snaps into place.
To unlock the rear wheel
Push the rear brake lock lever back to
the original position.
TIP
Be sure to check that the rear wheel
does not move when the rear brake
lock lever is applied.
WARNING
EWA12362
Never move the rear brake lock lever
to the left while the vehicle is mov-
ing, otherwise loss of control or an
accident may result. Make sure that
the vehicle is stopped before mov-
ing the rear brake lock lever to the
left.
EAU65582
Anti-lock brake system (ABS)
This model’s ABS features a dual elec-
tronic control system, which acts on the
front and rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking effec-
tiveness.
WARNING
EWA16051
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
The ABS performs a self-diagno-
sis test each time the vehicle is
turned on and travels at a speed of
10 km/h (6 mi/h) or higher. During
this test, a clicking noise can be
heard and if either brake lever is
even slightly applied, a vibration
can be felt at the lever, but this
does not indicate a malfunction.
This ABS has a test mode which
allows the owner to experience the
pulsation at the brake levers when
the ABS is operating. However,
1. Rear brake lock lever
1
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