lights YAMAHA TMAX 2019 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2019, Model line: TMAX, Model: YAMAHA TMAX 2019Pages: 122, PDF Size: 14.98 MB
Page 6 of 122
Table of contents
Safety information............................1-1
Further safe-riding points.................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instrume nts.................2-3
Smart key system ............................3-1
Smart key system ....... .....................3-1
Operating range of the smart key system ....... ............................ .......3-2
Handling of the smart key and
mechanical key ............................3-3
Smart key ........................................3-5
Replacing the smart key battery ......3-6
Powering on the vehi cle ..................3-8
Powering off the vehi cle ..................3-9
How to lock the steering ................3-10
How to lock the centerstand ..........3-10
Storage compartment and fuel
tank access ................................3-11
Parking mode ................................3-13
Special features ................................4-1
Cruise control system (XP530D-A) ..................................4-1
D-mode (drive mode).......................4-3
Traction control system ...................4-4
Instrument and co ntrol functions....5-1
Handlebar switches .........................5-1
Indicator lights and warning lights ...5-2
Speedometer ...................................5-4
Tachometer .....................................5-4
Multi-function display .......................5-5
Front brake lever ...........................5-17
Rear brake lever ............................5-17
Rear brake lock lever.....................5-18
Anti-lock brake system (ABS) ........5-18
Fuel tank cap .................................5-19
Fuel................................................5-20
Fuel tank overflow hose.................5-22
Catalytic converter .........................5-22
Storage compartments ..................5-23
Windshield (XP530-A) ...................5-24 Rear view mirrors .......................... 5-26
Shock absorber assembly ............. 5-26
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut-
off system ......... 5-29
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points ................................................. 7-1
Starting the engine .......................... 7-2
Starting off ....................................... 7-3
Acceleration and deceleration ......... 7-3
Braking ............................................ 7-4
Tips for reducing fuel
consumption ................................ 7-5
Engine break-in ............................... 7-5
Parking ............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Tool kit............................................. 8-2
Periodic maintenance charts ........... 8-3
Periodic maintenance chart for the emission control syst em .............. 8-3
General maintenance and
lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs ................ 8-9
Canister ......................................... 8-10
Engine oil and oil filter cartridge .... 8-10
Why Yamalube .............................. 8-13
Coolant .......................................... 8-13
Engine air filter element ................ 8-15
Checking the engine idling
speed ......................................... 8-16
Checking the throttle grip free play ............................................ 8-17
Valve clearance............................. 8-17
Tires .............................................. 8-18
Cast wheels................................... 8-20
Checking the front and rear brake lever free play ............................ 8-20
Adjusting the rear brake lock
cable .......................................... 8-21
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Table of contents
Checking the rear brake lock......... 8-21
Checking the front and rear brake pads ........................................... 8-22
Checking the brake fluid level ....... 8-22
Changing the brake fluid ............... 8-23
Drive belt slack .............................. 8-24
Checking and lubricating the
cables......................................... 8-24
Checking and lubricating the throttle grip and cable ................ 8-25
Lubricating the front and rear brake levers ............................... 8-25
Checking and lubricating the
centerstand and sidestand ......... 8-26
Checking the front fork .................. 8-26
Checking the steering.................... 8-27
Checking the wheel bearings ........ 8-27
Battery ........................................... 8-28
Replacing the fuses ....................... 8-29
Vehicle lights ................................. 8-31
Replacing a front turn signal light
bulb ............................................ 8-32
Replacing the license plate light bulb ............................................ 8-32
Troubleshooting............................. 8-33
Troubleshooting charts .................. 8-35
Emergency mode .......................... 8-37
Scooter care and storage ................. 9-1
Matte color caution .......................... 9-1
Care................................................. 9-1
Storage ............................................ 9-4
Specifications ................................. 10-1
Consumer information ................... 11-1
Identification numbers ................... 11-1
Diagnostic connector ..................... 11-2
Vehicle data recording................... 11-2
Index ................................................ 12-1
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Safety information
1-4
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position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle- bar or the front fork area can cre-
ate instability due to improper
weight distribution or aerody- namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electrical
accessories. If electrical accesso-
ries exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 8-18 for tire
specifications and more information on
replacing your tires.
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Smart key system
3-13
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EAU80841
Parking mode
The steering is locked, and the hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off.
To enter parking mode 1. Lock the steering. (See page 3-10.)
2. Press the “ / ” switch for one second.
TIP
If the steering lock has not been ap-
plied, the beeper will sound for 3 sec-
onds (the smart key system indicator
light will also flash) and the vehicle will
not enter parking mode.
3. Upon authentification of the smart key, the beeper will sound twice
and the vehicle will enter parking
mode. The smart key system indi-
cator light will come on.
TIP
The seat, fuel tank cap lid, and the front
storage compartment cannot be
opened while in parking mode.
NOTICE
ECA20760
Using the hazard or turn signal
lights for an extended length of time
may cause the battery to discharge.
To exit parking mode
Press the “ / ” switch. Upon authen-
tication of the smart key, the beeper will
sound once and the smart key system
indicator light will go off.
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5-1
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Instrument and control functions
EAU77490
Handlebar switches
Left
Right
EAU85660Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
To flash the high beam, press the
switch down to “PASS” while the head-
lights are on low beam.
TIP
When the switch is set to low
beam, the inner two headlights
come on.
When the switch is set to high
beam, all four headlights come on.
EAU66040Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU66030Horn switch “ ”
Press this switch to sound the horn.
EAU77450Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU77291Power on/Starter switch “ON/ ”
With the smart key turned on and within
range, press this switch to turn on the
power to the vehicle. Then with the sid-
estand up and while applying the front
or rear brake, push this switch to crank
the engine with the starter. See page
7-2 for starting instructions prior to
starting the engine.
EAU79601Hazard switch “ ”
With the vehicle power is on or in park-
ing mode, use this switch to turn on the
1. Select switch “ / ”
2. Menu switch “MENU”
3. Dimmer/Pass switch “ / /PASS”
4. Cruise control setting switch “RES+/SET–”
5. Turn signal switch “ / ”
6. Horn switch “ ”
7. Cruise control power switch “ ”
1. Engine stop switch “ / ”
2. Mode switch “MODE”
3. Hazard switch “ ”
4. Power on/Starter switch “ON/ ”
RE S
SETPA SS
1
2
3
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7
M ODE
1
3
4
2
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Instrument and control functions
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hazard lights (simultaneous flashing of
all turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
NOTICE
ECA10062
Do not use the hazard lights for an
extended length of time with the en-
gine not running, otherwise the bat-
tery may discharge.
EAU73951Cruise control switches
See page 4-1 for an explanation of the
cruise control system.
EAU77301Menu switch “MENU”
This switch is used to make setting
changes within the multi-function dis-
play. (See page 5-5.)
EAU77311Select switch “ / ”
This switch is used to make setting
changes within the multi-function dis-
play. (See page 5-5.)
EAU73931Drive mode switch “MODE”
See page 4-3 for an explanation of the
drive mode.
EAU77122
Indicator ligh
ts and warning
lights
EAU11032Turn signal indicator lights “ ” and
“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11081High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU77550Cruise control indicator lights
See page 4-1 for an explanation of
these indicator lights.
EAU77560Engine trouble warning light “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
1. High beam indicator light “ ”
2. Traction control system indicator light “ ”
3. Turn signal indicator lights “ ” and “ ”
4. Smart key system indicator light “ ”
5. ABS warning light “ ”
6. Engine trouble warning light “ ”
7. Cruise control indicator lights (XP530D-A)
12 45 6
3
7
ABS
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Instrument and control functions
5-20
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WARNING
EWA11263
Make sure that the fuel tank cap is
properly installed and locked in
place before operating the vehicle.
Leaking fuel is a fire hazard.
EAU13222
Fuel
Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions. 1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vicin-
ity of sparks, open flames, or other
sources of ignition such as the pilot
lights of water heaters and clothes
dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.
3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately wipe1. Lock release button
2. Fuel tank cap
2
1
1. Maximum fuel level
2. Fuel tank filler tube
12
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For your safety – pre-operation checks
6-2
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Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 8-18,
8-20
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 8-25
Centerstand, sidestand Make sure that operation is smooth.
Lubricate pivots if necessary. 8-26
Chassis fasteners Make sure that all nuts, bolts and screws are properly
tightened.
Tighten if necessary. —
Instruments, lights,
signals and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer
check vehicle. 5-29
ITEM CHECKS PAGE
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Operation and important riding points
7-2
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EAU77082
Starting the engine
NOTICE
ECA10251
See page 7-5 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the sides-
tand must be up. (See page 5-29.) 1. With the smart key turned on, ap- proach the vehicle.
2. Push the “ON/ ” switch.
Upon authentication of the smart
key, the beeper will sound twice
and the centerstand and steering
locks (if applied) will be released.
All indicator and warning lights
should come on briefly and then go
off.
The ABS warning light should
come on when the power of the ve-
hicle is turned on, and go off once
the vehicle reaches a traveling
speed of 10 km/h (6 mi/h) or high-
er.
NOTICE
ECA22510
If a warning or indicator light does
not work as described above, see
page 5-2 for the corresponding warning and indicator light circuit
check.
3. Close the throttle completely.
4. Start the engine by pushing the “ON/ ” switch while applying the
front or rear brake.
If the engine does not start within 5
seconds of pressing the “ON/ ”
switch, wait 10 seconds before
pressing the switch again to allow
the battery voltage to restore.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine is
cold!
1. “ON/ ” switch
1
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Operation and important riding points
7-5
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EAU16821
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16842
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36532
0–1000 km (0–600 mi)
Avoid prolonged operation above 5100
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11283]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6100
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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