oil YAMAHA TMAX 2019 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points.................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instrume nts.................2-3
Smart key system ............................3-1
Smart key system ....... .....................3-1
Operating range of the smart key system ....... ............................ .......3-2
Handling of the smart key and
mechanical key ............................3-3
Smart key ........................................3-5
Replacing the smart key battery ......3-6
Powering on the vehi cle ..................3-8
Powering off the vehi cle ..................3-9
How to lock the steering ................3-10
How to lock the centerstand ..........3-10
Storage compartment and fuel
tank access ................................3-11
Parking mode ................................3-13
Special features ................................4-1
Cruise control system (XP530D-A) ..................................4-1
D-mode (drive mode).......................4-3
Traction control system ...................4-4
Instrument and co ntrol functions....5-1
Handlebar switches .........................5-1
Indicator lights and warning lights ...5-2
Speedometer ...................................5-4
Tachometer .....................................5-4
Multi-function display .......................5-5
Front brake lever ...........................5-17
Rear brake lever ............................5-17
Rear brake lock lever.....................5-18
Anti-lock brake system (ABS) ........5-18
Fuel tank cap .................................5-19
Fuel................................................5-20
Fuel tank overflow hose.................5-22
Catalytic converter .........................5-22
Storage compartments ..................5-23
Windshield (XP530-A) ...................5-24 Rear view mirrors .......................... 5-26
Shock absorber assembly ............. 5-26
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut-
off system ......... 5-29
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points ................................................. 7-1
Starting the engine .......................... 7-2
Starting off ....................................... 7-3
Acceleration and deceleration ......... 7-3
Braking ............................................ 7-4
Tips for reducing fuel
consumption ................................ 7-5
Engine break-in ............................... 7-5
Parking ............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Tool kit............................................. 8-2
Periodic maintenance charts ........... 8-3
Periodic maintenance chart for the emission control syst em .............. 8-3
General maintenance and
lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs ................ 8-9
Canister ......................................... 8-10
Engine oil and oil filter cartridge .... 8-10
Why Yamalube .............................. 8-13
Coolant .......................................... 8-13
Engine air filter element ................ 8-15
Checking the engine idling
speed ......................................... 8-16
Checking the throttle grip free play ............................................ 8-17
Valve clearance............................. 8-17
Tires .............................................. 8-18
Cast wheels................................... 8-20
Checking the front and rear brake lever free play ............................ 8-20
Adjusting the rear brake lock
cable .......................................... 8-21
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2-1
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2
3
4
5
6
7
8
9
10
11
12
13
14
Description
EAU63371
Left view
1. Battery (page 8-28)
2. Fuel tank cap (page 5-19)
3. Rear storage compartment (page 5-23)
4. Engine oil filler cap (page 8-10)
5. Grab bar (page 7-3)
6. Sidestand (page 5-29)
7. Engine oil drain bolt (page 8-10)
8. Engine oil level check window (page 8-10)
9. Oil filter cartridge (page 8-10)
10.Coolant level check window (page 8-13)
1 2
34 5
976 8
10
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Smart key system
3-4
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2
3
4
5
6
7
8
9
10
11
12
13
14
NOTICE
ECA21573
The smart key has precision elec-
tronic components. Observe the fol-
lowing precautions to prevent
possible malfunction or damage.
Do not place or store the smart
key in a storage compartment.
The smart key may be damaged
from road vibrations or exces-
sive heat.
Do not drop, bend, or subject
the smart key to strong impacts.
Do not submerge the smart key
in water or other liquids.
Do not place heavy items or ex-
cessive stress on the smart key.
Do not leave the smart key in a
place exposed to direct sun-
light, high temperature or high
humidity.
Do not grind or attempt to mod-
ify the smart key.
Keep the smart key away from
strong magnetic fields and mag-
netic objects such as key hold-
ers, TVs, and computers.
Keep the smart key away from
electric medical equipment.
Do not allow oils, polishing
agents, fuel, or any strong chemicals to come in contact
with the smart key. The smart
key body may become discol-
ored or cracked.
TIP
The smart key battery life is ap-
proximately two years, but this
may vary according to operating
conditions.
The smart key battery may be-
come discharged even if it is away
from the vehicle and not being
used.
If the smart key continually re-
ceives radio waves, the smart key
battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)
Replace the smart key battery when
the smart key system indicator light
flashes for about 20 seconds when the
vehicle is first power on, or when the
smart key indicator light does not come
on when the “ON/OFF” switch is
pushed. (See page 3-6.) After changing
the smart key battery, if the smart key
system still does not operate, have a
Yamaha dealer check the vehicle.
TIP
You can register up to six smart
keys for the same vehicle. See a
Yamaha dealer regarding spare
smart keys.
If a smart key is lost, contact a
Yamaha dealer immediately to
prevent the vehicle from being sto-
len.
1. Identification number
1
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Instrument and control functions
5-5
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9
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13
14
EAU77338
Multi-function display
WARNING
EWA12313
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
operator and increase the risk of an
accident.
TIP
Certain multi-function display items can be adjusted via the setting mode. (See
page 5-10.)
Fuel meter
The fuel meter indicates the amount of
fuel in the fuel tank. The display seg-
ments of the fuel meter disappear from
“F” (full) towards “E” (empty) as the fuel
level decreases. When the last seg-
ment starts flashing, refuel as soon as
possible.
TIP
If a problem is detected in the fuel me-
ter electrical circuit,
the fuel meter will
flash repeatedly. Have a Yamaha deal-
er check the vehicle.
Coolant temperature meter
The coolant temperature varies with
1. Information display
2. Function select icon
3. Fuel meter
4. Clock
5. Grip warmer/Seat heater icons
6. Drive mode display
7. Coolant temperature meter
1. Oil change indicator “Oil”
2. V-belt replacement indicator “V-Belt”
3. Eco indicator “ECO”
1 2 3 4 5
6
7
1 2
3
1. Fuel meter
1. Coolant temperature meter
1
1
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Instrument and control functions
5-7
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3
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8
9
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12
13
14 Oil change indicator
This indicator flashes at the initial 1000
km (600 mi), then at 5000 km (3000 mi)
and every 5000 km (3000 mi) thereafter
to indicate that the engine oil should be
changed.
After changing the engine oil, reset the
oil change indicator. (See page 5-13.)
TIP
If the engine oil is changed before the
oil change indicator flashes, the indica-
tor must be reset in order for the next
periodic oil change to be indicated at
the correct time.
Grip warmer/Seat heater icons
Each icon will appear when the grip
warmer or seat heater is in use.
Function selection
Push the “MENU” switch for one sec-
ond to switch among the grip warmer
adjusting function, seat heater adjust-
ing function, and information display
selection function.
TIP
For XP530D-A: The windshield
adjusting function, grip warmer ad-
justing function, seat heater ad-
justing function can be selected.
For XP530-A: The grip warmer
and seat heater requires an acces-
sory part and cannot be selected.
Adjusting the windshield position
To move the windshield up, push the
“ ” side of the select switch. To move
the windshield down, push the “ ”
side of the select switch.
Adjusting the grip warmer
This vehicle can be equipped with grip
warmers, which can only be used when
the engine is running. There are 4 grip
warmer settings.
1. Oil change indicator “Oil”
1. Grip warmer/Seat heater icons
1
1
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Instrument and control functions
5-11
1
2
3
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5
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8
9
10
11
12
13
14
Menu items
Grip warmer settings
1. Use the select switch to highlight “Grip Warmer”. 2. Push the “MENU” switch. The grip
warmer setting display will be
shown and “High” will flash in the
display.
3. Push the “MENU” switch. The tem- perature level for the high setting
will start flashing.
Use the select switch to set the
temperature level, and then push
the “MENU” switch. “High” will start
flashing.
4. Use the select switch to highlight “Mid” or “Low”, and then change
the setting using the same proce-
Category Description
This function allows you to
set the low, middle, and
high settings to 10
temperature levels.
This function allows you to
set the low, middle, and
high settings to 10
temperature levels.
This function allows you to
turn the traction control
system on or off.
This function allows you to
check and reset the oil
change interval (indicator),
V-Belt change interval
(indicator), and the “FREE”
maintenance interval.
This function allows you to
switch the fuel
consumption units
between “L/100km” and
“km/L”.
For UK-spec vehicles: this
function is not available.
This function allows you to
change the items shown in
3 information displays.
This function allows you to
adjust the brightness of the
instrument panel.
This function allows you to
set the clock.
This function allows you to
reset all items to their
factory preset or default
settings; excepting the
odometer, clock, and
maintenance counter items
“Oil” and “V-Belt”.
Grip Warmer
Seat Heater
Tr action Control
Maintenance
Unit
Display
Brightness
Clock
All Reset
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Instrument and control functions
5-16
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7
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13
14
use the select switch to set the
hours.
4. Push the “MENU” switch, and the minute digits start flashing.
5. Use the select switch to set the minutes.
6. Push the “MENU” switch to return to the menu screen.
Resetting all of the display items
1. Use the select switch to highlight “All Reset”.
2. Push the “MENU” switch.
3. Use the select switch to highlight “YES”, and then push the “MENU”
switch. All items are reset to facto-
ry preset or default settings.
TIP
The odometer, clock, maintenance
counter item “Oil” and maintenance
counter item “V-Belt” will not be reset.
To exit the setting mode
1. Use the select switch to highlight
“Return”.
2. Push the “MENU” switch to exit the setting mode and return to the
standard display mode.
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6-1
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8
9
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13
14
For your safety – pre-operation checks
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for
obstructions, cracks or damage, and check hose
connections. 5-20,
5-22
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 8-10
Coolant Check coolant level in reservoir.
If necessary, add recomm
ended coolant to specified
level.
Check cooling system for leakage. 8-13
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic
system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 8-20,
8-22
Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic
system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 8-20,
8-22
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 8-17,
8-25
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Operation and important riding points
7-5
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8
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14
EAU16821
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16842
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36532
0–1000 km (0–600 mi)
Avoid prolonged operation above 5100
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11283]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6100
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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Periodic maintenance and adjustment
8-5
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8
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13
14
13 *Drive belt Check belt condition.
Replace if damaged.
Check belt tension.
Adjust if necessary. At the initial interval and every
10000 km (6000 mi) until 40000 km (24000 mi), and every 5000 km (3000 mi) thereafter.
14 *Drive pulley and
drive axle Lubricate.

15 *Steering bearings Check bearing assemblies for
looseness.  
Moderately repack with lithium- soap-based grease. 
16 *Chassis fasteners Make sure that all nuts, bolts
and screws are properly
tightened. 
17 Front and rear
brake lever pivot
shaft Lubricate with silicone grease.

18 Sidestand,
centerstand Check operation.
Lubricate with lithium-soap-
based grease. 
19 *Sidestand switch Check operation and replace if
necessary. 
20 *Front fork Check operation and for oil
leakage.
Replace if necessary. 
21 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary. 
22 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.

23 Engine oil Change (warm engine before
draining).
Check oil level and vehicle for oil leakage. At the initial interval and
when the oil change
indicator flashes or comes on. 
24 Engine oil filter
cartridge Replace.

NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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