air filter YAMAHA TRICITY 300 2020 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2020, Model line: TRICITY 300, Model: YAMAHA TRICITY 300 2020Pages: 114, PDF Size: 11.27 MB
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Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-4
Replacing the smart key battery..... 3-6
Main switch .................................... 3-7
Stan din g assist ................................. 4-1
Standing assist ............................... 4-1
Instrument an d control functions ... 5-1
Indicator lights and warning
lights............................................ 5-1
Multi-function meter unit ................ 5-3
Handlebar switches ........................ 5-8
Front brake lever .......................... 5-10
Brake pedal .................................. 5-10
Rear brake lever ........................... 5-11
Parking brake lever ....................... 5-12
ABS .............................................. 5-12 Traction control system ................ 5-13
Fuel tank cap ................................ 5-15
Fuel ............................................... 5-16
Fuel tank overflow hose ................ 5-18
Catalytic converter ........................ 5-18
Storage compartment ................... 5-18
Adjusting the shock absorber
assemblies ................................. 5-20
Auxiliary DC jack ........................... 5-20
Sidestand ...................................... 5-21
Ignition circuit cut-off system ....... 5-22
For your safety – pre-operation
checks ............................................... 6-1
Operation an d important ri din g
points ................................................. 7-1
Engine break-in ............................... 7-1
Starting the engine .......................... 7-2
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-3
Braking ............................................ 7-3
Tips for reducing fuel consumption ................................ 7-4
Parking ............................................ 7-4
Perio dic maintenance an d
a d justment ........................................ 8-1
Tool kit ............................................ 8-2
Periodic maintenance charts .......... 8-3 Periodic maintenance chart for the
emission control system ............. 8-3
General maintenance and lubrication chart .......................... 8-4
Removing and installing the
panel............................................ 8-9
Checking the spark plug............... 8-10
Canister ........................................ 8-11
Engine oil and oil filter element..... 8-12
Why Yamalube.............................. 8-14
Final transmission oil .................... 8-14
Coolant ......................................... 8-15
Air filter and V-belt case air filter elements .................................... 8-17
Checking the throttle grip free play ............................................ 8-21
Valve clearance............................. 8-21
Tires .............................................. 8-22
Cast wheels .................................. 8-23
Checking the front brake lever
free play..................................... 8-24
Checking the rear brake lever free play..................................... 8-24
Checking the parking brake ......... 8-25
Checking the front and rear brake pads ................................ 8-25
Checking the brake fluid level ...... 8-26
Changing the brake fluid .............. 8-27
Checking the V-belt ...................... 8-27
Checking and lubricating the cables ........................................ 8-28UBX9E0E0.book Page 1 Monday, January 20, 2020 10:54 AM
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Description
2-1
2
EAU10411
Left view
1,2
3
5
4
6
7
8
9
12
13
11
10
1. Battery (page 8-32)
2. Fuses (page 8-33)
3. Parking brake lever (page 5-12)
4. Grab bar (page 7-3)
5. Air filter element (page 8-17)
6. Spring preload adjusting ring (page 5-20)
7. Final transmission oil filler cap (page 8-14)
8. Final transmission oil drain bolt (page 8-14)9. V-belt case air filter element (page 8-17)
10.Engine oil drain bolt (page 8-12)
11.Engine oil filter element (page 8-12)
12.Sidestand (page 5-21)
13.Coolant reservoir (page 8-15)UBX9E0E0.book Page 1 Monday, January 20, 2020 10:54 AM
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Periodic maintenance an d a djustment
8-4
8
EAU71353
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. √√
3 *Pre air filter element • Clean. √√
4 *Su
b air filter ele-
ment • Replace.
√√
5 Air filter case check
hose
• Clean.
√√√√√
6 *V-
belt case air filter
element • Clean.
• Replace if necessary.
√√√√√
7 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
8 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
9 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
10 *Brake flui d • Change. Every 2 years
11 *Parkin g b rake • Check operation.
• Check rubber boot.
• Check cable length and adjust if
necessary. √√√√√√
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Periodic maintenance an d a djustment
8-7
8
EAU79370
TIP Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
• The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet or dusty areas.27 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
28 *V-belt • Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
29 *Front an
d rear
b rake switches • Check operation.
√√√√√√
30 *Movin
g parts an d
ca bles • Lubricate.
√√√√√
31 *Throttle g
rip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
32 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
8-17
8
8. Install the coolant reservoir cap.
9. Install the coolant reservoir cover.
10. Install the floorboard mat.
EAU33032
Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAU78574
Air filter an
d V- belt case air fil-
ter elementsThe air filter element and the sub air fil-
ter element should be replaced, and
the pre air filter element and the V-belt
case air filter element should be
cleaned at the intervals specified in the
periodic maintenance and lubrication
chart. Service the air filter elements
more frequently if you are riding in un-
usually wet or dusty areas. The air filter
check hose must be frequently
checked and cleaned if necessary.
Cleanin g the air filter check hose 1. Check the hose on the rear side of
the air filter case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose from the clamp, clean it,
and then install it.
TIPIf dirt or water was found in the check
hose, be sure to check the air filter ele-
ment for excessive dirt or damage and
replace it if necessary.Replacin g the air filter element an d
su b air filter element an d cleanin g
the pre air filter element 1. Place the vehicle on the center- stand.
2. Remove the rubber plugs.
1. Air filter check hose
1
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Periodic maintenance an d a djustment
8-18
8 3. Remove the air filter case cover by
removing the screws.
4. Pull the air filter element and sub air filter element out. 5. Insert a new sub air filter element
into the air filter case cover.
6. Insert a new air filter element into the air filter case. NOTICE: Make
sure that the air filter element is
properly seate d in the air filter case. The en
gine shoul d never
b e operated without the air filter
element installe d, otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
7. Pull the pre air filter element out,
and then blow out the dirt with
compressed air as shown.
1. Rubber plug
1. Air filter case cover
2. Screw
1
1
2
2
2 2
1. Air filter element
1. Sub air filter element
2. Air filter case cover
1
2
1
1. Pre air filter element
2. Air filter case cover
2
1
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Periodic maintenance an d a djustment
8-19
8
8. Check the pre air filter element for
damage, and replace it if neces-
sary.
9. Insert the pre air filter element into the air filter case cover.
10. Install the air filter case cover by installing the screws.
TIPThe long screw should be installed as
shown.
11. Install the rubber plugs.
Cleanin g the V- belt case air filter el-
ement 1. Place the vehicle on the center- stand.
2. Remove the air filter case cover. (See the previous section.)
3. Remove the V-belt case cover screws. 4. Remove the air filter case bolts.
5. Lift up the air filter case slightly, re-
move the rear wheel sensor lead
from the holder, and then remove
the V-belt case cover.1. Long screw
1
1. Screw
1. Bolt
1
1
1
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Periodic maintenance an d a djustment
8-20
8 6. Remove the V-belt case air filter
cover by removing the bolts. 7. Remove the air filter element, and
then blow out the dirt with com-
pressed air from the clean side as
shown.
8. Check the V-belt case air filter ele- ment for damage and replace it if
necessary. 9. Insert the element into the V-belt
case.
10. Install the V-belt case air filter cov- er by installing the bolts.
11. Install the rear wheel sensor lead into the holder at the white tape on
the lead as shown.
12. Install the air filter case bolts, and then tighten the bolts to the spec-
ified torque.
13. Install the V-belt case cover by in- stalling the screws.
1. Rear wheel sensor lead
2. Lead holder
1. V-belt case air filter cover
2. Bolt
1
2
2
2
2
1
1. V-belt case air filter element
1. Clean side
1
1
1. Rear wheel sensor lead
2. White tape
3. Lead holderTi
ghtenin g torque:
Bolt:
10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
3
3
2
33
2
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Periodic maintenance an d a djustment
8-21
8
14. Install the air filter case cover by
installing the screws.
EAU21386
Checkin g the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.TIPThis service must be performed when
the engine is cold.
1. Throttle grip free play
Throttle grip free play:
3.0–5.0 mm (0.12–0.20 in)
1
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12-1
12
Index
AABS....................................................... 5-12
ABS warning light ................................... 5-2
Acceleration and deceleration ................ 7-3
Air filter and V-belt case air filter
elements ............................................. 8-17
Air temperature display .......................... 5-8
Auxiliary DC jack .................................. 5-20BBattery .................................................. 8-32
Brake fluid, changing............................ 8-27
Brake fluid level, checking.................... 8-26
Brake lever, front .................................. 5-10
Brake lever, rear ................................... 5-11
Brake levers, lubricating ....................... 8-28
Brake pedal .......................................... 5-10
Brake pedal, checking and lubricating........................................... 8-29
Braking ................................................... 7-3CCables, checking and lubricating ......... 8-28
Canister ................................................ 8-11
Care ........................................................ 9-1
Catalytic converter ............................... 5-18
Centerstand and sidestand, checking and lubricating ................................... 8-29
Clock ...................................................... 5-4
Coolant ................................................. 8-15
Coolant temperature warning light ......... 5-1DData recording, vehicle......................... 11-2
Diagnostic connector ........................... 11-2
Dimmer/Pass switch............................... 5-9
Display units, switching .......................... 5-3
EEmergency mode ................................. 8-40
Engine break-in ...................................... 7-1
Engine oil and oil filter element ............ 8-12
Engine overheating .............................. 8-39
Engine serial number ........................... 11-1
Engine trouble warning light .................. 5-1FFinal transmission oil............................ 8-14
Front and rear brake pads, checking ... 8-25
Front brake lever free play, checking ... 8-24
Front fork, checking ............................. 8-30
Fuel ...................................................... 5-16
Fuel consumption, tips for reducing ...... 7-4
Fuel meter .............................................. 5-4
Fuel tank cap........................................ 5-15
Fuel tank overflow hose ....................... 5-18
Fuses, replacing ................................... 8-33HHandlebar switches ............................... 5-8
Hazard switch ........................................ 5-9
High beam indicator light ....................... 5-1
Horn switch ............................................ 5-9IIdentification numbers ......................... 11-1
Ignition circuit cut-off system .............. 5-22
Indicator lights and warning lights ......... 5-1KKey, handling of smart and mechanical keys...................................................... 3-3LLicense plate light bulb, replacing ....... 8-36MMain switch ............................................ 3-7 Maintenance and lubrication, periodic ... 8-4
Maintenance, emission control
system .................................................. 8-3
Matte color, caution................................ 9-1
Model label ........................................... 11-1
Multi-function display ............................. 5-5
Multi-function meter unit ........................ 5-3
OOperating range of the smart key system .................................................. 3-2PPanel, removing and installing ................ 8-9
Parking.................................................... 7-4
Parking brake, checking ....................... 8-25
Parking brake indicator light ................... 5-1
Parking brake lever ............................... 5-12
Part locations.......................................... 2-1RRear brake lever free play, checking .... 8-24SSafe-riding points ................................... 1-5
Safety information................................... 1-1
SEL/RES switch ...................................... 5-9
Shock absorber assemblies, adjusting ............................................. 5-20
Sidestand.............................................. 5-21
Smart key................................................ 3-4
Smart key battery, replacing................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............ 5-2
Smart key system, troubleshooting ...... 8-37
Spark plug, checking ............................ 8-10
Specifications ....................................... 10-1
Speedometer .......................................... 5-3
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