service YAMAHA VX110 2005 Service Manual

8-15
E
HULL
HOOD
SERVICE POINTS
Glove compartment assembly installation
1. Install:
Hinge assembly
NOTE:
When installing the hinge assembly, make
sure that the springs are in the position shown.
ENGINE HATCH COVER
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8-16
E
HULL
HOODSHIFT LEVER (DELUXE MODEL ONLY)
SHIFT LEVER (DELUXE MODEL ONLY)
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
SHIFT LEVER REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift cable Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 2
2 Detent plate 1
3 Shift lever 1
4Nut 2
5Bracket 1
Reverse the removal steps for installation.
5 43
21
6 × 18 mm
8.0 N • m (0.8 kgf • m, 5.8 ft • Ib)
4
1
LT
572
LT
LT
572
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
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8-17
E
HULL
HOODHOSES
HOSES
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HOSES REMOVAL
Follow the left “Step” for removal.
Fuel tank Refer to “FUEL TANK AND FUEL PUMP
MODULE” in Chapter 4.
Accelerator position sensor Refer to “Throttle cable inspection and
adjustment” in Chapter 3.
NOTE:
When removing the ventilation hose and
fuel tank breather hose, it is not necessary
to remove the fuel tank.
1 Band 8
2 Grommet 2
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
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8-18
E
HULL
HOODHOSES
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
3 Ventilation hose 2
4 Fuel tank breather hose 2
5Clamp 1
6 Cooling water hose 1
7Nut 1
8 Cooling water pilot outlet 1
9 Seal 1
Reverse the removal steps for installation.
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
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8-19
E
HULL
HOOD
SERVICE POINTS
Cooling water pilot outlet installation
1. Install:
Cooling water pilot outlet 1

Seal 2

Nut 3

NOTE:
When installing the cooling water pilot outlet,
face the discharge hole toward the stern and
downward at a 30° angle from the horizontal
line as shown in the illustration.
Tighten the nut while holding the cooling
water pilot outlet in place.
30˚
FWD3
12
Grommet installation
1. Install:
Ventilation hose 1

Grommet 2

NOTE:
Install the grommet on the ventilation hose,
making sure that the end of the hose protrudes
the specified length a from the groove around
the outside of the grommet as shown in the
illustration.
Specified length a:
30–40 mm (1.18–1.57 in)
1
2
a
Ventilation hose assembly installation
1. Install:
Ventilation hose assembly
NOTE:
When installing the ventilation hose assembly,
make sure that the grommet is properly seated
in the hole in the inner hull as shown in the
illustration.
HOSES
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8-20
E
HULL
HOODSTEERING COLUMN
STEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Steering cable end Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 1
2 Steering arm 1
3 Joint ball 1
4Bolt 4
5 Steering column assembly 1
Reverse the removal steps for installation.
5
4
2
3 1
6.9 N • m (0.69 kgf  m, 5.0 ft  Ib)
8 × 30 mm
17 N  m (1.7 kgf  m, 12 ft  Ib)
LT
572
LT
LT
242
LT
8 × 18 mm
20 N  m (2.0 kgf  m, 14 ft  Ib)
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8-21
E
HULL
HOODSTEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN
DISASSEMBLYFollow the left “Step” for disassembly.
1 Steering column 1
2 Seal rubber 1
3Bolt 4
4 Steering sensor 1
5Bolt 3
6 Spacer 1
7Buzzer 1
8 Steering housing assembly 1
Reverse the disassembly steps for
assembly.
6
LT
572
LT
LT
572
LT
3
4 1
8
27 5
7
8 × 25 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
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8-22
E
HULL
HOODSTEERING COLUMN
SERVICE POINTS
Steering column inspection
1. Inspect:
Seal rubber
Steering housing assembly
Cracks/damage/wear →
Replace the
steering column.
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8-23
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD
REMOVALFollow the left “Step” for removal.
Service lid 1 Refer to “FRONT HOOD”.
Seat assembly Refer to “SEAT AND HAND GRIP”.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift lever Refer to “SHIFT LEVER (DELUXE MODEL
ONLY)”.
1 Steering cable end 1
2Bolt 1
3Bracket 1
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8-24
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
4Nut 1
5 Steering cable 1
6 Seal 1
7 Speed sensor coupler 1
8Nut 1
9Cap 1
10 Screw 4
11 Speed sensor 1
12 Bolt 2 Deluxe model only
13 Shift cable holder 1 Deluxe model only
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