diagram YAMAHA VX110 2005 Owner's Manual

5-11
EPOWREXHAUST MANIFOLD
EXHAUST MANIFOLD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
EXHAUST MANIFOLD REMOVAL
Follow the left “Step” for removal.
Exhaust pipes 1 and 2 Refer to “EXHAUST PIPES 1 AND 2”.
1 Clamp/cooling hose 2/1È
To cylinder block
2Bolt 5
3Bolt 6
4 Exhaust manifold 1
5Gasket 1
6 Dowel pin 2
Reverse the removal steps for installation.
6
5 3È
6
2
4
1
1
1
2nd 22 N  m (2.2 kgf  m, 16 ft  Ib) 1st
22 N  m (2.2 kgf  m, 16 ft  Ib)
3rd 35 N  m (3.5 kgf  m, 25 ft  Ib)
8 × 75 mm
2nd 22 N  m (2.2 kgf  m, 16 ft  Ib) 1st 22 N  m (2.2 kgf  m, 16 ft  Ib)
3rd 35 N  m (3.5 kgf  m, 25 ft  Ib)
8 × 155 mm
LT
242
LT
242
Not reusable
ProCarManuals.com

5-12
EPOWROIL TANK
OIL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL TANK REMOVAL
Follow the left “Step” for removal.
Engine unit Refer to “ENGINE UNIT”.
Intake assembly Refer to “FUEL INJECTION SYSTEM” in
Chapter 4.
1 Clamp/cooling water hose 1/1È
To exhaust pipe 1
2Bolt 4
3 Water jacket 1
4Gasket 1
5 Clamp/breather hose 2/1
6 Clamp/breather hose 2/1É
To oil pump
7Bolt 2
8 Collar 2
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)
2nd 39 N  m (3.9 kgf
 m, 28 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
10 × 85 mm2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
10 × 70 mm
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)7.6 N 
m (0.76 kgf  m, 5.5 ft  Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib)
1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
ProCarManuals.com

5-13
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
9 Oil separator 1
10 Clamp/breather hose 1/1Ê
To air intake pipe
11 Clamp/breather hose 1/1Ë
From cylinder head cover
Mark a

12 Clamp/cooling water hose 1/1Ì
From cooling water inlet
13 Bolt 1
14 Collar 1
15 Band 1
16 Bolt 3
17 Ground lead box 1
18 O-ring 1
19 Bolt 2
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)
2nd 39 N  m (3.9 kgf
 m, 28 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
10 × 85 mm2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
10 × 70 mm
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)7.6 N 
m (0.76 kgf  m, 5.5 ft  Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib)
1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
ProCarManuals.com

5-14
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
20 Nut 2
21 Bolt 5
22 Oil tank 1
23 Oil tank stay 1
24 Pin 2
25 O-ring 4
26 Connector 2
Reverse the removal steps for installation.
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)
2nd 39 N  m (3.9 kgf
 m, 28 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
10 × 85 mm2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
10 × 70 mm
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)7.6 N 
m (0.76 kgf  m, 5.5 ft  Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib)
1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
ProCarManuals.com

5-15
EPOWROIL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL TANK DISASSEMBLY
Follow the left “Step” for disassembly.
1 Bolt/washer 2/2
2 Bracket/grommet 2/2
3 Oil tank filler cap 1
4 Packing 1
5Bolt 8
6 Oil tank cover 1
7Gasket 1
8Bolt 9
9 Oil breather plate 1
10 Gasket 1
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 14 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
6 × 14 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 16 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
4 × 12 mm
3.8 N 
m (0.38 kgf  m, 2.7 ft  Ib)
LT
572
LT
Not reusable
Not reusable
ProCarManuals.com

5-16
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
11 Bolt 3
12 Baffle plate 1
13 Bolt 2
14 Oil strainer 1
15 Bolt 24
16 Oil cooler cover 2
17 Gasket 2
18 Screw 1
19 Anode 1
20 Oil tank 1
Reverse the disassembly steps for
assembly.
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 14 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
6 × 14 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 16 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
4 × 12 mm
3.8 N 
m (0.38 kgf  m, 2.7 ft  Ib)
LT
572
LT
Not reusable
ProCarManuals.com

5-21
EPOWROIL PUMP
OIL PUMP
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL PUMP ASSEMBLY
REMOVALFollow the left “Step” for removal.
Oil tank Refer to “OIL TANK”.
1 Drain plug/washer 1/1 Drain engine oil.
2Bolt 6
3Bolt 2
4Bolt 2
5 Oil pump assembly 1
6Gasket 1
7Pin 2
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 112 mm
6 × 25 mm
10 N  m (1.0 kgf  m, 7.2 ft  Ib)
2nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib) 1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 16 mm
LT
572
LT
LT
572
LT
13 N  m (1.3 kgf  m, 9.4 ft  Ib)
8 × 12 mm
LT
572
LT
1
5
7 73
4
2
6
8
8
9
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 95 mm
Not reusable
ProCarManuals.com

5-22
EPOWROIL PUMP
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8Bolt 2
9 Strainer 1
Reverse the removal steps for installation.
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 112 mm
6 × 25 mm
10 N  m (1.0 kgf  m, 7.2 ft  Ib)
2nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib) 1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 16 mm
LT
572
LT
LT
572
LT
13 N  m (1.3 kgf  m, 9.4 ft  Ib)
8 × 12 mm
LT
572
LT
1
5
7 73
4
2
6
8
8
9
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 95 mm
ProCarManuals.com

5-24
EPOWRREDUCTION DRIVE GEAR
REDUCTION DRIVE GEAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
REDUCTION DRIVE GEAR
REMOVALFollow the left “Step” for removal.
Generator cover Refer to “GENERATOR AND STARTER
MOTOR”.
Oil pump Refer to “OIL PUMP”.
1Bolt 1
2Bolt 1
3Bolt 1
4Bolt 3
5Bolt 1
8
8 9
11
10
11
9 7
3
2
4
12546
E
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
6 × 55 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
28 N 
m (2.8 kgf  m, 20 ft  Ib)
6 × 35 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
8 × 40 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
8 × 70 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
1
8 × 100 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
MM
ProCarManuals.com

5-25
EPOWRREDUCTION DRIVE GEAR
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
6 Reduction drive gear case
assembly1
7Gasket 1
8Pin 2
9 Circlip 2
10 Reduction drive gear 1
11 Washer 2
12 Drive coupling 1
Reverse the removal steps for installation.
8
8 9
11
10
11
9 7
3
2
4
12546
E
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
6 × 55 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
28 N 
m (2.8 kgf  m, 20 ft  Ib)
6 × 35 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
8 × 40 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
8 × 70 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
1
8 × 100 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
MM
Not reusable
Not reusable
ProCarManuals.com