YAMAHA XMAX 300 2021 Service Manual
Manufacturer: YAMAHA, Model Year: 2021, Model line: XMAX 300, Model: YAMAHA XMAX 300 2021Pages: 114, PDF Size: 4.65 MB
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Instrument and control functions
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4
EAU12952
Rear brake leverThe rear brake lever is located on the
left side of the handlebar. To apply the
rear brake, pull this lever toward the
handlebar grip.
EAU65582
Anti-lock brake system (ABS)This model’s ABS features a dual elec-
tronic control system, which acts on
the front and rear brakes independent-
ly.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking ef-
fectiveness.
WARNING
EWA16051
Always keep a sufficient d istance
from the vehicle ahea d to match the
ri din g speed even with ABS.
The ABS performs best with
lon g b rakin g d istances.
On certain surfaces, such as
rou gh or g ravel roa ds, the b rak-
in g d istance may be lon ger with
the ABS than without.The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP The ABS performs a self-diagno-
sis test each time the vehicle is
turned on and travels at a speed of
10 km/h (6 mi/h) or higher. During
this test, a clicking noise can be
heard and if either brake lever is
even slightly applied, a vibration
can be felt at the lever, but this
does not indicate a malfunction.
This ABS has a test mode which
allows the owner to experience
the pulsation at the brake levers
when the ABS is operating. How-
ever, special tools are required, so
please consult your Yamaha deal-
er.NOTICE
ECA20100
Be careful not to d amage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
1. Rear brake lever
1
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EAU78611
Traction control systemThe traction control system (TCS)
helps maintain traction when acceler-
ating on slippery surfaces, such as un-
paved or wet roads. If sensors detect
that the rear wheel is starting to slip
(uncontrolled spinning), the traction
control system assists by regulating
engine power until traction is restored.
When traction control has engaged,
the “ ” indicator light will flash. You
may notice changes in engine re-
sponse or exhaust sound.
WARNING
EWA18860
The traction control system is not a
su bstitute for rid ing appropriately
for the con ditions. Traction control
cannot prevent loss of traction due
to excessive speed when entering
turns, when acceleratin g har d at a
sharp lean an gle, or while b raking,
an d cannot prevent front wheel slip-
pin g. As with any vehicle, approach
surfaces that may be slippery with
caution an d avoi d especially slip-
pery surfaces.
Settin g the traction control system
When the vehicle is turned on, traction
control is automatically turned on.
To turn the traction control system off,
use the “INFO” switch to change the
information display to the traction con-
trol system display. Then push the “IN-
FO” switch for three seconds. The
display will show “TCSOFF” , and the
“TCS” indicator light will come on.
1. Front wheel sensor
2. Front wheel sensor rotor
1. Rear wheel sensor
2. Rear wheel sensor rotor
2
1
21
1. Traction control system indicator light “ ”
2. Traction control system displayZAUM1535
1
2
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TIPTurn the traction control system off to
help free the rear wheel if the vehicle
gets stuck in mud, sand, or other soft
surfaces.NOTICE
ECA16801
Use only the specifie d tires. (See
pa ge 7-20.) Usin g different sized
tires will prevent the traction control
system from controllin g tire rotation
accurately.
Resettin g the traction control sys-
tem
The traction control system will auto-
matically disable under certain condi-
tions; such as when a sensor fault is
detected, or when only one wheel is al-
lowed to rotate for more than a few
seconds. Should this happen, the “ ”
indicator light will come on, and possi-
bly the “ ” warning light, too.TIPWhen the vehicle is on the centerstand,
do not rev the engine for an extended
period of time. Otherwise, the traction
control system will automatically dis-
able and need to be reset.
If the traction control system automat-
ically disables, try resetting it as fol-
lows. 1. Stop the vehicle and turn it off completely.
2. Wait a few seconds and then turn the vehicle power on.
3. The “ ” indicator light should turn off and the system be en-
abled.TIPIf the “ ” indicator light remains on af-
ter resetting, the vehicle may still be
ridden; however, have a Yamaha deal-
er check the vehicle as soon as possi-
ble.4. Have a Yamaha dealer check thevehicle and turn off the “ ”
warning light.
1. Traction control system indicator light “ ”
2. Traction control system displayZAUM1536
1
2
1. Traction control system indicator light “ ”
2. Engine trouble warning light “ ”ZAUM1550
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EAU78502
Fuel tank capTo remove the fuel tank cap
1. Turn the main switch to “ ” to open the fuel tank cap lid.
2. Turn the fuel tank cap counter- clockwise until the release
mark “ ” aligns with “ ”, and
then pull the cap off. To install the fuel tank cap
1. Insert the fuel tank cap onto the tank opening and turn it clockwise
until the install mark “ ” aligns
with “ ”.
2. Close the fuel tank cap lid.
WARNING
EWA11092
Make sure that the fuel tank cap is
properly close d after fillin g fuel.
Leakin g fuel is a fire hazar d.
1. Fuel tank cap lid
1
1. Fuel tank cap
2. Release mark “ ”
1. Install mark “ ”
1
2
1
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EAU13213
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline an d gasoline vapors are
extremely flammab le. To avoid fires
an d explosions an d to re duce the
risk of injury when refuelin g, follow
these instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spille d fuel with a clean,
d ry, soft cloth, since fuel may
d eteriorate painte d surfaces or
plastic parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous an d can
cause injury or d eath. Handle gaso-
line with care. Never siphon gasoline
b y mouth. If you shoul d swallow
some gasoline or inhale a lot of gas-
oline vapor, or g et some gasoline in
your eyes, see your doctor imme di- ately. If g
asoline spills on your skin,
wash with soap an d water. If gaso-
line spills on your clothin g, chan ge
your clothes.
EAU86072
Your Yamaha engine was designed to
use unleaded gasoline with a research
octane number of 95 or higher. If en-
gine knocking or pinging occurs, use a
gasoline of a different brand or higher
octane rating.
1. Fuel tank filler tube
2. Maximum fuel level
1 2
Recommen ded fuel:
Unleaded gasoline (E10 acceptable)
Octane num ber (RON):
95
Fuel tank capacity: 13 L (3.4 US gal, 2.9 Imp.gal)
Fuel tank reserve:
2.4 L (0.63 US gal, 0.53 Imp.gal)
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TIP This mark identifies the recom-
mended fuel for this vehicle as
specified by European regulation
(EN228).
Confirm the gasoline pump nozzle
has the same fuel identification
mark.Gasohol
There are two types of gasohol: gaso-
hol containing ethanol and that con-
taining methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.
NOTICE
ECA11401
Use only unlea ded g asoline. The use
of lea ded g asoline will cause severe
d amag e to internal en gine parts,
such as the valves an d piston rin gs,
as well as to the exhaust system.
EAU58301
Fuel tank overflow hoseBefore operating the vehicle: Check the fuel tank overflow hose
connection and routing.
Check the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
Make sure that the fuel tank over-
flow hose is not blocked, and
clean it if necessary.
E5
E10
1. Fuel tank overflow hose
1
1
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EAU13435
Catalytic converterThe exhaust system contains catalytic
converter(s) to reduce harmful exhaust
emissions.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazar d or
b urns:
Do not park the vehicle near
possi ble fire hazar ds such as
g rass or other materials that
easily burn.
Park the vehicle in a place
where pe destrians or chil dren
are not likely to touch the hot
exhaust system.
Make sure that the exhaust sys-
tem has coole d down before
d oin g any maintenance work.
Do not allow the en gine to i dle
more than a few minutes. Lon g
i d lin g can cause a buil d-up of
heat.
EAU78514
Stora ge compartmentsThis model is equipped with 3 storage
compartments. The front storage com-
partments and rear storage compart-
ment are located as shown.
TIP Storage compartment A must be
opened using the smart key sys-
tem. (See page 3-9.)
The seat/rear storage compart-
ment can be opened using the
smart key system or the mechani-
cal key.
Some helmets cannot be stored in
the rear storage compartment be-
cause of their size or shape.Stora ge compartment A
To open storage compartment A, turn
the main switch to “OPEN” and then
push the “LID” button.
To close storage compartment A, push
the storage compartment lid until it is
closed.
Stora ge compartment B
To open storage compartment B, push
the storage compartment lid inward to
unlock it, and then pull to open.
1. Storage compartment A
2. Storage compartment B
1. Rear storage compartment
2
1
1
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To close storage compartment B, push
the storage compartment lid into the
original position.
Seat/rear stora ge compartment
To open the seat/rear storage com-
partment via the main switchTurn the main switch to “OPEN”, and
then push the “SEAT” button.
To open the seat/rear storage com-partment with the mechanical key1. Open the keyhole cover. 2. Insert the mechanical key into the
seat lock, and then turn it clock-
wise.
TIPBe sure to close the seat and all stor-
age compartments before starting off.NOTICE
ECA24020
Make sure that the keyhole cover is
installe d when the mechanical key is
not bein g use d.NOTICE
ECA21150
Keep the followin g points in min d
when usin g the stora ge compart-
ment. Since the storag e compartment
accumulates heat when ex-
posed to the sun an d/or the en-
g ine heat, do not store anythin g
suscepti ble to heat, consum-
a b les or flamma ble items insi de
it.
To avoi d humi dity from sprea d-
in g throu gh the stora ge com-
partment, wrap wet articles in a
plastic bag b efore storin g them
in the compartment.
1. Lid
2. Storage compartment
1 2
1. Keyhole cover
1. Seat lock
2. Unlock.
1
1
2
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Since the stora ge compartment
may get wet while the vehicle is
b ein g washe d, wrap any articles
store d in the compartment in a
plastic bag .
Do not keep anythin g valua ble
or breakab le in the stora ge
compartment.
WARNING
EWA18950
Do not exceed the load limit of 1
k g (2.2 l b) for stora ge compart-
ment A.
Do not exceed the load limit of
0.5 k g (1.1 l b) for stora ge com-
partment B.
Do not exceed the load limit of 5
k g (11 l b) for the rear stora ge
compartment.
Do not exceed the maximum
loa d of 161 k g (355 l b) for the ve-
hicle.
EAU78521
Win dshiel dTo suit the rider’s preference, the wind-
shield height can be changed to one of
two positions.
To chan ge the win dshiel d hei ght to
the hi gh position
1. Remove the bolt access covers by removing the quick fasteners. 2. Remove the windshield by remov-
ing the bolts.
3. Remove the bolts, and then install the bolts in the desired position.1. Windshield
1
1. Quick fastener
2. Bolt access cover
1. Bolt2
1
1
1
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4. Install the windshield to the highposition by installing the bolts, and
then tighten the bolts to the spec-
ified torque. WARNING! A loose
win dshield could cause an acci- d
ent. Be sure to ti ghten the
screws to the specifie d torque.
[EWA15511]
5. Place the bolt access covers, and
then install the quick fasteners. To chan
ge the win dshiel d hei ght to
the low position 1. Remove the bolt access covers by removing the quick fasteners.
2. Remove the windshield by remov- ing the bolts.
3. Remove the bolts, and then install the bolts in the desired position.
1. Bolt
1. Bolt
1
1
1
1
1. BoltTightenin g torque:
Windshield bolt: 8 N·m (0.8 kgf·m, 5.9 lb·ft)
1
1
1. Bolt access cover
2. Quick fastenerZAUM1518
12
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