YAMAHA XMAX 300 2021 Workshop Manual

Instrument and control functions
4-24
4
4. Install the windshield to the low position by installing the bolts, and
then tighten the bolts to the spec-
ified torque. WARNING! A loose
win dshiel d coul d cause an acci- d
ent. Be sure to ti ghten the
screws to the specifie d torque.
[EWA15511]
5. Place the bolt access covers, and
then install the quick fasteners.
EAU46833
Han dle bar position The handlebar can be adjusted to one
of two positions to suit the rider’s pref-
erence. Have a Yamaha dealer adjust
the position of the handlebar.
1. Bolt
1. Bolt
1
11
1
1. Bolt
Ti ghtenin g torque:
Windshield bolt: 8 N·m (0.8 kgf·m, 5.9 lb·ft)
1
1
1. Handlebar
1
UBBAE0E0.book Page 24 Thursday, September 24, 2020 3:19 PM

Instrument and control functions
4-25
4
EAU14895
A djustin g the shock a bsorb er
assem blies
WARNING
EWA10211
Always a djust both shock ab sorber
assem blies equally, otherwise poor
han dlin g an d loss of sta bility may re-
sult.Each shock absorber assembly is
equipped with a spring preload adjust-
ing ring.NOTICE
ECA10102
To avoi d d amag ing the mechanism,
d o not attempt to turn b eyond the
maximum or minimum setting s.Adjust the spring preload as follows.
Turn the adjusting ring in direction (a)
to increase the spring preload.
Turn the adjusting ring in direction (b)
to decrease the spring preload.
 Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.
 Use the spring preload adjusting
tool included in the tool kit to
make this adjustment.
EAU78213
Auxiliary DC jack
WARNING
EWA14361
To prevent electrical shock or short-
circuitin g, make sure that the cap is
installe d when the auxiliary DC jack
is not bein g use d.NOTICE
ECA15432
The accessory connecte d to the
auxiliary DC jack shoul d not b e used
with the en gine turne d off, an d the
loa d must never excee d 12 W (1 A),
otherwise the fuse may blow or the
b attery may d ischarge.This vehicle is equipped with an auxil-
iary DC jack located within storage
compartment A.
A 12-V accessory connected to the
auxiliary DC jack can be used when the
main switch is in the “ON” position and
should only be used when the engine is
running.
To use the auxiliary DC jack
1. Open storage compartment A. (See page 3-9.)
1. Spring preload adjusting ring
2. Special wrench
3. Position indicatorSprin g preloa d setting :
Minimum (soft):
1
Standard: 3
Maximum (hard): 51 2345
2
1
(a)
(b)
3
UBBAE0E0.book Page 25 Thursday, September 24, 2020 3:19 PM

Instrument and control functions
4-26
4
2. Turn the main switch off.
3. Remove the auxiliary DC jack cap.
4. Turn the accessory off.
5. Insert the accessory plug into the
auxiliary DC jack.
6. Turn the main switch on, and then start the engine. (See page 6-2.) 7. Turn the accessory on.
EAU15306
Si
destan dThe sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
1. Auxiliary DC jack cap
1. Auxiliary DC jack
11
1. Sidestand switchZAUM0648
1
UBBAE0E0.book Page 26 Thursday, September 24, 2020 3:19 PM

Instrument and control functions
4-27
4
WARNING
EWA10242
The vehicle must not be ri dden with
the si destan d d own, or if the si de-
stan d cannot b e properly move d up
(or does not stay up), otherwise the
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possi ble loss of control.
Yamaha’s ig nition circuit cut-off
system has been desi gne d to assist
the operator in fulfillin g the respon-
si bility of raisin g the si destan d b e-
fore startin g off. Therefore, check
this system reg ularly and have a
Yamaha dealer repair it if it does not
function properly.
EAUT1098
I g nition circuit cut-off systemCheck the operation of the sidestand
switch according to the following pro-
cedure.
UBBAE0E0.book Page 27 Thursday, September 24, 2020 3:19 PM

Instrument and control functions
4-28
4
Turn the main switch on.
Put the sidestand up.Push the start switch while applying
either of the brake levers. The engine will
start.Put the sidestand down.
If the engine stalls:
The sidestand switch is OK.Place vehicle on centerstand.
WARNING
The vehicle must be placed on the
centerstand during this inspection.
If a malfunction is found, have the vehicle
inspected before riding.
UBBAE0E0.book Page 28 Thursday, September 24, 2020 3:19 PM

For your safety – pre-operation checks
5-1
5
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 4-18, 4-19
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-10
Final transmission oil • Check vehicle for oil leakage. 7-13
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 7-14
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22, 7-23, 7-23
UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM

For your safety – pre-operation checks
5-2
5
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22, 7-23, 7-23
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 7-19, 7-26
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 7-25
Wheels an d tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 7-20, 7-22
Brake levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
7-26
Centerstan d, si destan d • Make sure that operation is smooth.
• Lubricate pivots if necessary.
7-27
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary. —
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
4-26
ITEM CHECKS PAGE
UBBAE0E0.book Page 2 Thursday, September 24, 2020 3:19 PM

Operation and important rid ing points
6-1
6
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU16842
En gine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34323
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil, final transmission oil
an d the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
 Keep the en gine spee d out of
the tachometer red zone.
 If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM

Operation and important ri din g points
6-2
6
EAU86740
Startin g the en gineThe ignition circuit cut-off system will
enable starting when the sidestand is
be up.
To start the engine1. Turn the main switch on.
2. Confirm the indicator and warning
light(s) come on for a few sec-
onds, and the go off. (See page
4-1.)TIPDo not start the engine if the en-
gine trouble warning light remains
on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.3. Close the throttle completely.
4. While applying the front or rear
brake, push the start switch. 5. Release the start switch when the
engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.
NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAUM4280
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. In this case, the malfunction
Indicator light will come on but this is
not a malfunction. Turn the vehicle
power off and then back on again to
cancel the Indicator light. Failing to do
so will prevent the engine from starting
even though the engine will crank
when pushing the start switch.
UBBAE0E0.book Page 2 Thursday, September 24, 2020 3:19 PM

Operation and important rid ing points
6-3
6
EAU45093
Startin g off1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then ad- just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.
EAU16782
Acceleration an d d ecelerationThe speed can be adjusted by opening
and closing the throttle. To increase
the speed, turn the throttle grip in di-
rection (a). To reduce the speed, turn
the throttle grip in direction (b).
EAU60650
Brakin g
WARNING
EWA17790
Avoi d b rakin g har d or su ddenly
(especially when leanin g over to
one si de), otherwise the vehicle
may skid or overturn.
 Railroa d crossin gs, streetcar
rails, iron plates on roa d con-
struction sites, an d manhole
covers become extremely slip-
pery when wet. Therefore, slow
d own when approachin g such
areas an d cross them with cau-
tion.
 Keep in min d that b raking on a
wet road is much more difficult.
 Ride slowly d own a hill, as brak-
in g d ownhill can be very d iffi-
cult.1. Close the throttle completely.
2. Apply both front and rear brakes simultaneously while gradually in-
creasing the pressure.
1. Grab barZAUM1519
1
(a)(b)
UBBAE0E0.book Page 3 Thursday, September 24, 2020 3:19 PM