belt YAMAHA XMAX 300 2022 User Guide

Periodic maintenance an d a djustment
7-15
7 5. Remove the coolant reservoir cap,
add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the ra diator
cap when the en gine is hot.
[EWA15162]
NOTICE: If coolant is not
availa ble, use distille d water or
soft tap water instea d. Do not
use har d water or salt water
since it is harmful to the en gine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not
b e protecte d a gainst frost an d
corrosion. If water has been
a dde d to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e re duce d.
[ECA10473]
6. Install the coolant reservoir cover.
7. Place the left floorboard mat in the
original position and push it down-
ward to secure it.
EAU33032
Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAU78574
Air filter an
d V- belt case air fil-
ter elementsThe air filter element and the sub air fil-
ter element should be replaced, and
the pre air filter element and the V-belt
case air filter element should be
cleaned at the intervals specified in the
periodic maintenance and lubrication
chart. Service the air filter elements
more frequently if you are riding in un-
usually wet or dusty areas. The air filter
check hose must be frequently
checked and cleaned if necessary.
Cleanin g the air filter check hose
1. Coolant reservoir capCoolant reservoir capacity (up to
the maximum level mark):
0.18 L (0.19 US qt, 0.16 Imp.qt)
1
1. Air filter check hose
1
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Periodic maintenance an d a djustment
7-17
7 case. The en
gine shoul d never
b e operated without the air filter
element installe d, otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
7. Pull the pre air filter element out,
and then blow out the dirt with
compressed air as shown.
8. Check the pre air filter element fordamage, and replace it if neces-
sary.
9. Insert the pre air filter element into the air filter case cover.
10. Install the air filter case cover by installing the screws.
TIPThe long screw should be installed as
shown.
11. Install the rubber plugs.
Cleanin g the V- belt case air filter el-
ement 1. Place the vehicle on the center- stand.
2. Remove the air filter case cover. (See the previous section.)
3. Remove the V-belt case cover screws.
1. Pre air filter element
2. Air filter case cover
1
2
1. Long screw
1
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Periodic maintenance an d a djustment
7-18
7
4. Remove the air filter case bolts.
5. Lift up the air filter case slightly, re-
move the rear wheel sensor lead
from the holder, and then remove
the V-belt case cover. 6. Remove the V-belt case air filter
cover by removing the bolts. 7. Remove the air filter element, and
then blow out the dirt with com-
pressed air from the clean side as
shown.
8. Check the V-belt case air filter ele- ment for damage and replace it if
necessary.
1. Screw
1. Bolt
1
1
1
1. Rear wheel sensor lead
2. Lead holder
1. V-belt case air filter cover
2. Bolt
1
2
2
1
2
2
1. V-belt case air filter element
1. Clean side
1
1
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Periodic maintenance an d a djustment
7-19
7 9. Insert the element into the V-belt
case.
10. Install the V-belt case air filter cov- er by installing the bolts.
11. Install the rear wheel sensor lead into the holder at the white tape on
the lead as shown.
12. Install the air filter case bolts, and then tighten the bolts to the spec-
ified torque.
13. Install the V-belt case cover by in- stalling the screws. 14. Install the air filter case cover by
installing the screws.
EAU21386
Checkin g the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
1. Rear wheel sensor lead
2. White tape
3. Lead holderTi ghtenin g torque:
Bolt:
10 N·m (1.0 kgf·m, 7.4 lb·ft)
13
3
2
2
3
2
2
3
1. Throttle grip free playThrottle grip free play:
3.0–5.0 mm (0.12–0.20 in)
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Periodic maintenance an d a djustment
7-25
7
EAU22734
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
 Brake seals: every 2 years
 Brake hoses: every 4 years
EAUU0311
Checkin g the V- beltThe V-belt must be checked and re-
placed by a Yamaha dealer at the inter-
vals specified in the periodic
maintenance and lubrication chart.
EAU23098
Checkin g an d lu bricatin g the
cab lesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with cab le movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712]
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
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11-1
11
Index
AABS warning light ................................... 4-2
Acceleration and deceleration ................ 6-3
Air filter and V-belt case air filter
elements ............................................. 7-15
Anti-lock brake system (ABS)............... 4-14
Auxiliary DC jack .................................. 4-25
Auxiliary lights....................................... 7-32BBattery .................................................. 7-29
Brake fluid, changing............................ 7-25
Brake fluid level, checking.................... 7-23
Brake lever, front .................................. 4-13
Brake lever, rear ................................... 4-14
Brake levers, lubricating ....................... 7-26
Brake/tail light....................................... 7-32
Braking ................................................... 6-3CCables, checking and lubricating ......... 7-25
Canister ................................................ 7-10
Care ........................................................ 8-1
Catalytic converter ............................... 4-20
Centerstand and sidestand,
checking and lubricating .................... 7-27
Coolant ................................................. 7-14DData recording, vehicle......................... 10-2
Diagnostic connector ........................... 10-2
Dimmer/Pass switch............................. 4-12EEmergency mode ................................. 7-37
Engine break-in ...................................... 6-1
Engine oil and oil filter element............. 7-10
Engine overheating ............................... 7-36 Engine serial number ........................... 10-1
FFinal transmission oil............................ 7-13
Front and rear brake lever free play,
checking ............................................ 7-22
Front and rear brake pads, checking ... 7-23
Front fork, checking ............................. 7-27
Front turn signal light ........................... 7-32
Fuel ...................................................... 4-18
Fuel consumption, tips for reducing ...... 6-4
Fuel tank cap........................................ 4-17
Fuel tank overflow hose ....................... 4-19
Fuses, replacing ................................... 7-30HHandlebar position, adjusting .............. 4-24
Handlebar switches ............................. 4-12
Hazard switch ...................................... 4-13
Headlights ............................................ 7-31
High beam indicator light ....................... 4-1
Horn switch .......................................... 4-12IIdentification numbers ......................... 10-1
Ignition circuit cut-off system .............. 4-27
Indicator lights and warning lights ......... 4-1KKey, handling of smart and mechanical keys .................................. 3-3LLicense plate light bulb, replacing ....... 7-33MMain switch ............................................ 3-8
Maintenance and lubrication, periodic... 7-4
Maintenance, emission control system ................................................. 7-3 Malfunction indicator light (MIL) ............. 4-1
Matte color, caution................................ 8-1
Model label ........................................... 10-1
Multi-function display ............................. 4-4
OOperating range of the smart key
system .................................................. 3-2PPanel, removing and installing ................ 7-8
Parking.................................................... 6-4
Part locations.......................................... 2-1SSafe-riding points ................................... 1-5
Safety information................................... 1-1
Shock absorber assemblies, adjusting ............................................. 4-25
Sidestand.............................................. 4-26
Smart key................................................ 3-5
Smart key battery, replacing................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............ 4-2
Smart key system, troubleshooting ...... 7-34
Spark plug, checking .............................. 7-9
Specifications ......................................... 9-1
Speedometer .......................................... 4-3
Starting off .............................................. 6-3
Starting the engine ................................. 6-2
Steering, checking ................................ 7-28
Stop/Run/Start switch .......................... 4-13
Storage ................................................... 8-3
Storage compartments ......................... 4-20TTachometer............................................. 4-3
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Index
11-2
11
Throttle grip and cable, checking and
lubricating ........................................... 7-26
Throttle grip free play, checking ........... 7-19
Tires ...................................................... 7-20
Tool kit .................................................... 7-2
Traction control system ........................ 4-15
Traction control system indicator light ... 4-2
TRIP/INFO switch ................................. 4-13
Troubleshooting .................................... 7-34
Troubleshooting chart........................... 7-35
Turn signal indicator lights ...................... 4-1
Turn signal switch ................................. 4-12VValve clearance..................................... 7-20
V-belt, checking .................................... 7-25
Vehicle identification number ............... 10-1WWheel bearings, checking..................... 7-28
Wheels .................................................. 7-22
Windshield ............................................ 4-22
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