YAMAHA XMAX 300 2022 Repair Manual

Operation and important ri din g points
6-1
6
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU16842
En gine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34323
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil, final transmission oil
an d the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
 Keep the en gine spee d out of
the tachometer red zone.
 If any en gine trou ble shoul d oc-
cur during the en gine break-in
perio d, imme diately have a
Yamaha dealer check the vehi-
cle.
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Operation and important rid ing points
6-2
6
EAUM4460
Startin g the eng ineThe ignition circuit cut-off system will
enable starting when the sidestand is
be up.
To start the engine1. Turn the main switch on.
2. Confirm the indicator and warning
light(s) come on for a few sec-
onds, and the go off. (See page
4-1.)TIPDo not start the engine if the mal-
function indicator light remains on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.3. Close the throttle completely.
4. While applying the front or rear
brake, push the start switch. 5. Release the start switch when the
engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.
NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAUM4280
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. In this case, the malfunction
Indicator light will come on but this is
not a malfunction. Turn the vehicle
power off and then back on again to
cancel the Indicator light. Failing to do
so will prevent the engine from starting
even though the engine will crank
when pushing the start switch.
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Operation and important ri din g points
6-3
6
EAU45093
Startin g off1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then ad- just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.
EAU16782
Acceleration an d d ecelerationThe speed can be adjusted by opening
and closing the throttle. To increase
the speed, turn the throttle grip in di-
rection (a). To reduce the speed, turn
the throttle grip in direction (b).
EAU60650
Brakin g
WARNING
EWA17790
Avoi d b rakin g har d or su ddenly
(especially when leanin g over to
one si de), otherwise the vehicle
may ski d or overturn.
 Railroa d crossin gs, streetcar
rails, iron plates on road con-
struction sites, an d manhole
covers become extremely slip-
pery when wet. Therefore, slow
d own when approachin g such
areas an d cross them with cau-
tion.
 Keep in min d that b raking on a
wet roa d is much more difficult.
 Ride slowly d own a hill, as brak-
in g d ownhill can be very diffi-
cult.1. Close the throttle completely.
2. Apply both front and rear brakes simultaneously while gradually in-
creasing the pressure.
1. Grab barZAUM1519
1
(a)(b)
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Operation and important rid ing points
6-4
6 Front
Rear
EAU16821
Tips for re
ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Avoid high engine speeds during
acceleration.
 Avoid high engine speeds with no
load on the engine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAUN1421
Parkin gWhen parking, turn the vehicle power
off, and then turn the smart key off.TIPEven when the vehicle is parked in a lo-
cation partitioned by a fence or the
glass window of a shop, if the smart
key is within operating range, other
people will be able to start the engine
and operate the vehicle. Please turn
the smart key off when leaving the ve-
hicle. (See page 3-5.)If the sidestand is lowered when the
engine is running, the engine will stop
and the beeper will sound for approxi-
mately 1 minute. To stop the beeper,
turn the vehicle power off or raise the
sidestand.TIPBefore leaving the vehicle, be sure
to turn the main switch to “OFF”
or “ ”. Otherwise, the battery may
discharge.
 The sidestand alarm beeper can
be set to not activate. Please con-
tact your Yamaha dealer.
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Operation and important ri din g points
6-5
6
WARNING
EWA10312
 Since the en gine an d exhaust
system can b ecome very hot,
park in a place where pe destri-
ans or chil dren are not likely to
touch them an d b e burne d.
 Do not park on a slope or on soft
groun d, otherwise the vehicle
may overturn, increasin g the
risk of a fuel leak an d fire.
 Do not park near grass or other
flamma ble materials which
mi ght catch fire.
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Periodic maintenance an d a djustment
7-1
7
EAUS1824
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or death durin g
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
 A runnin g en gine has movin g
parts that can catch on body
parts or clothin g an d electrical
parts that can cause shocks or
fires.
 Runnin g the en gine while ser-
vicin g can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to
d eath. See pag e 1-3 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA10331
This scooter is desi gne d for use on
pave d roa ds only. If this scooter is
operated in abnormally dusty, mu d-
d y or wet con ditions, the air filter el-
ement shoul d be cleaned or
replaced more frequently, otherwise
rapi d en gine wear may result. Con-
sult a Yamaha dealer for proper
maintenance intervals.
WARNING
EWA15461
Brake discs, calipers, d rums, and
linin gs can b ecome very hot d uring
use. To avoi d possi ble burns, let
b rake components cool before
touching them.
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Periodic maintenance an d a djustment
7-2
7
EAU17303
Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replace-
ment, or repair of the emission control
devices and systems may be per-
formed by any repair establishment or
individual that is certified (if applicable).
Yamaha dealers are trained and equipped to perform these particular
services.
EAU85230
Tool kitThe tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.1. Tool kit
1
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Periodic maintenance an d a djustment
7-3
7
EAU71033
Perio dic maintenance chartsTIP Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools,
data, and technical skills.
 From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
 The annual checks must be performe d every year, except if a distance- based maintenance is performe d in-
stea d.
EAU71051
Perio dic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plu g • Check condition.
• Adjust gap and clean.
√√
• Replace. √√
3 *Valve clearance • Check and adjust. Every 20000 km (12000 mi)
4 *Fuel injection • Check engine idle speed. √√√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary. √√√√√
6 *Evaporative emis-
sion control system • Check control system for dam-
age.
• Replace if necessary. √√
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Periodic maintenance an d a djustment
7-4
7
EAU71353
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element •Replace. √√
3 *Pre air filter element • Clean. √√
4 *Su
b air filter ele-
ment •Replace.
√√
5 Air filter case check
hose
• Clean.
√√√√√
6 *V-
belt case air filter
element • Clean.
• Replace if necessary.
√√√√√
7 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
8 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
9 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
10 *Brake flui d • Change. Every 2 years
11 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
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Periodic maintenance an d a djustment
7-5
7
12 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
13 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
14 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
15 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
16 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
19 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
20 *Shock a
bsor ber as-
sem blies • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(
24000 mi)
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