ACURA RL KA9 1996 Service Repair Manual

Illustrated Index

Transmission HousingProCarManuals.com

SNAP RIN G
THRUS T WASHE R
THRUS T NEEDL E BEARIN G
MAINSHAF T 1S T GEA R
NEEDL E BEARING S
THRUS T NEEDL E BEARIN G
MAINSHAF T 1S T GEA R DISTANC E COLLA R
MAINSHAF T 1S T GEA R COLLA R
1ST/4T H CLUTC H ASSEMBL Y
O-RING S Replace .
THRUS T WASHER , 4 3 x 7 4 m m Selectiv e par t
THRUS T NEEDL E BEARIN G
MAINSHAF T 4T H GEA R
NEEDL E BEARIN G
THRUS T NEEDL E BEARIN G
MAINSHAF T 3R D GEA R
MAINSHAF T
SEALIN G RINGS , 3 7 m m Replace .
NEEDL E BEARIN G
SE T RIN G
TORQU E CONVERTE R HOUSIN G
COUNTERSHAF T 2N D GEA R COLLA R
THRUS T NEEDL E BEARIN G
SET PLAT E1ST GEA R ONE-WA Y CLUTC H
COUNTERSHAF T 1S T GEA R
NEEDL E BEARIN G
THRUS T NEEDL E BEARIN G
COUNTERSHAF T 1S T GEA R COLLA R
1ST-HOL D CLUTC H ASSEMBL Y
O-RING S Replace .
1ST-HOL D CLUTC H DISTANC E COLLA R Selectiv e par t
COUNTERSHAF T 4T H GEA R
THRUS T NEEDL E BEARIN G
COUNTERSHAF T 3R D GEA R
NEEDL E BEARIN G
THRUS T NEEDL E BEARIN G
COUNTERSHAF T 3R D GEA R COLLA R
3R D CLUTC H ASSEMBL Y
O-RING S Replace .
COUNTERSHAF T SEALIN
G RINGS , 4 2 m m
SE T RIN G Replace .
TAPERE D ROLLE R BEARIN G
SECONDAR Y DRIVE N GEA R SHAF T
TAPERE D ROLLE R BEARIN G
SECONDAR Y DRIVE N GEA R SHAF T OI L SEA L
Replace .
EXTENSIO N SHAF T
PARK RO DLOC K WASHE R Replace .
DETEN T LEVE R
TRANSMISSIO N HOUSIN GTRANSMISSIO N HOUSIN G OI L SEA L Replace .
CONTRO L SHAF T
SPEE D SENSO R CONNECTO R BRACKE T
TRANSMISSIO N HANGE R
O-RING S Replace .
HARNES S CLAM P BRACKE T
MAINSHAF T SPEE D SENSO R WASHE R
MAINSHAF T SPEE D SENSO R
SNA P RIN G
MAINSHAF T TRANSMISSIO N HOUSIN G BEARIN G
TRANSMISSIO N HOUSIN G OI L SEA L Replace .
COUNTERSHAF T SPEE D SENSO R WASHE R
COUNTERSHAF T SPEE D SENSO R
THRUST SHIM , 7 5 m m Selectiv e par tTAPERE D ROLLE R BEARIN G OUTE R RAC E
DOWE L PIN S
TRANSMISSIO N HOUSIN G GASKE T Replace .
TAPERE D ROLLE R BEARIN G OUTE R RAC E
TORQU E CONVERTE R HOUSIN G OI L SEA L Replace .
TORQUE SPECIFICATION S
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Illustrated Index

Torque Converter Housing/Valve BodyProCarManuals.com

REGULATOR VALV E BOD Y
O-RIN G Replace .
STATO R SHAF T
STO P SHAF T
DOWE L PIN S
REGULATO R SEPARATO R PLAT E
FILTE R Replace .
AT P PUM P BOD Y
AT F PUM P DRIVE N GEA R SHAF T
AT F PUM P DRIVE N GEA R
AT F PUM P DRIV E GEA R
TORQU E CONVERTE R CHEC K VALV E
TORQU E CONVERTE R CHEC K VALV E SPRIN G
AT F FEE D PIPE , 1 0 x 60 m m
AT F FEE D PIPES , 8 x 57. 5 m m
AT F FEE D PIPES , 8 x 4 0 m m
ACCUMULATO R COVE R
DOWEL PIN SACCUMULATO R BOD YDOWE L PIN STORQU E CONVERTE R HOUSIN G SEPARATO R PLAT E
TORQU E CONVERTE R HOUSIN G
TORQU E CONVERTE R HOUSIN G COUNTERSHAF T
BEARIN G
AT F GUID E PLAT E
TORQU E CONVERTE R CLUTC H (LOCK-U P CONTROL )
SOLENOI D VALV E CONNECTO R BRACKE T
TORQU E CONVERTE R CLUTC H (LOCK-U P CONTROL )
SOLENOI D VALV E ASSEMBL Y
TORQU E CONVERTE R CLUTC H (LOCK-U P CONTROL )
SOLENOI D FILTER/GASKE T
Replace .
TORQU E CONVERTE R HOUSIN G MAINSHAF T
BEARIN G
MAINSHAF T OI L SEA L Replace .
TORQUE SPECIFICATION S
Special Bol t
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Transmission Housing/Lower Valve Body Assembly

Removal

CONNECTOR

STOP

DOWEL PIN

O-RING

Replace.

HARNESS

CONNECTOR
DOWEL PIN

O-RING

Replace.

ATP STRAINER

6 x 1.0 mm

3 Bolts
ATP PAN GASKET

Replace.

DOWEL PIN

ATP PAN

6 x 1.0 mm

14 Bolts
DOWEL

PIN

LOWER VALVE

BODY ASSEMBLY

6 x 1.0 mm

6 BoltsProCarManuals.com

NOTE:

• Clean all parts thoroughly in solvent or carburetor

cleaner, and dry with compressed air.

• Blow out all passages.

• When removing the lower valve body assembly,

replace the following:

— O-rings

— ATP pan gasket

CAUTION: Do not turn over the transmission before

removing the ATP pan.

1. Remove the shift solenoid/A/T clutch pressure con-

trol solenoid valve harness connector stop.

2. Remove the ATP pan (14 bolts).

3. Remove the ATP strainer (three bolts).

4. Remove the lower valve body assembly (six bolts)

while pushing the connector out of the transmission

housing.

5. Clean the inlet opening of the ATP strainer thor-

oughly with compressed air, then check that it is in

good condition, and the inlet opening is not

clogged.

INLET OPENING

ATP STRAINER

6. Replace the ATP strainer if it is clogged or damaged.

NOTE: The ATP strainer can be reused if it is not

clogged.ProCarManuals.com

Rear Cover

Removal

NOTE:

• Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.

• Blow out all passages.

• When removing the rear cover, replace the following:

— O-rings

— Mainshaft and countershaft locknuts

— Conical spring washers

— Rear cover gasket

— 24 mm washersProCarManuals.com

Remove th e on e bol t securin g th e AT P coole r line s
t o th e transmissio n housin g an d th e lin e bolts , the n
remov e th e AT P coole r lines .
Remov e th e 3 4 x 1. 5 m m sealin g bol t fro m th e rea r
cove r an d th e te n bolt s securin g th e rea r cover .
Usin g sna p rin g pliers , expan d th e sna p rin g o n th e
countershaf t bal l bearin g an d remov e th e rea r
cover .
SNAP RIN GPLIER S
SNAP RIN G
4. Remov e th e tw o AT P fee d pipe s fro m th e transmis -
sio n housing .
5 . Sli p th e specia l too l ont o th e mainshaft .
MAINSHAF T HOLDE R07924-PJ4010 A
6. Engag e th e par k paw l wit h th e par k gear .
7 . Cu t th e loc k tab s o f eac h shaf t locknu t usin g a chise l
a s shown , the n remov e th e locknut s fro m eac h
shaft .
CAUTION : Kee p al l o f th e chisele d particle s ou t o f
th e transmission .
NOTE:
• Countershaf t locknu t ha s left-han d threads .
• Alway s wea r safet y glasses .
LOCK TA B
8. Remov e th e specia l too l fro m th e mainshaf t afte r
removin g th e locknuts .
9 . Remov e th e 2 4 m m washer , bal l bearing , revers e
gear , revers e gea r distanc e collar , an d conica l
sprin g washe r fro m th e mainshaft .
10 . Remov e th e 2 4 m m washer , bal l bearing , 2 5 m m
thrus t washer , thrus t needl e bearing , revers e gear ,
thrus t needl e bearing , needl e bearing , revers e gea r
collar , revers e clutc h assembly , conica l sprin g
washer , an d revers e clutc h distanc e colla r fro m th e
countershaft .
11 . Remov e th e 2n d clutc h assembl y fro m th e main -
shaft.
12. Remov e th e par k gea r fro m th e countershaft , an d
th e 2 9 m m thrus t washer , thrus t needl e bearing ,
an d 2n d gea r fro m th e mainshaf t together .
13 . Remov e th e thrus t needl e bearing , 45. 5 x 6 0 m m
thrus t washer , needl e bearings , 2n d gea r one-wa y
clutch , an d 2n d gea r assembl y fro m th e counter -
shaft .
14 . Remov e th e needl e bearing , thrus t needl e bearing ,
an d 2n d gea r colla r fro m th e mainshaft .
15 . Disconnec t th e connector s fro m th e transmissio n
sub-harness .
CHISEL
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Transmission Housing

Removal

NOTE:

• Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.

• Blow out all passages.

• When removing the transmission housing, replace the following:

— O-rings

— Transmission housing gasketProCarManuals.com

1. Remov e th e mainshaf t an d countershaf t spee d sen -
sors fro m th e transmissio n housing .
2. Remov e th e 1 6 bolts securin g th e transmissio n
housin g wit h th e transmissio n hanger , harnes s
clam p bracket , an d spee d senso r connecto r bracket .
3 . Instal l th e specia l tool s o n th e transmissio n hous -
ing , the n remov e th e housin g a s shown .
CAUTION : Mak e sur e yo u remov e th e mainshaf t an d
countershaf t spee d sensor s befor e removin g th e
transmissio n housin g fro m th e torqu e converte r
housing.
HOUSIN G PULLE R
07HA C - PK4010 A
TRANSMISSIO NHOUSING
HOUSING PULLE R
EXTENSIO N BOLT S
07MA C - PY4010 0
( 3 Required )
4. Remov e th e mainshaf t sub-assembl y an d counter -
shaft sub-assembl y together .
NOTE: Remov e th e shaft s carefull y t o avoi d dam-
agin g th e regulato r valv e body .
COUNTERSHAF T
SUB-ASSEMBL YMAINSHAF
T
SUB-ASSEMBL Y
5. Remov e th e secondar y drive n gea r shaf t assembly .
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