check engine ASTON MARTIN V8 VANTAGE 2010 User Guide

Engine Structure (03.01)
Issue 4, November 2008Workshop Manual 3-1-19
18. Remove bearing cap bolts (x20), remove bearing caps
(x10), remove both intake camshafts.
19. Install spark plugs.
20. Install cylinder head gaskets - engine set (see Workshop Manual procedure 03.10.AL Gasket - Cylinder Head -
Engine Set - Renew).
Inlet and Exhaust Valve Seal (Engine Set)
- Renew
Removal
1. Remove cylinder head gaskets - engine set (see Workshop Manual procedure 03.10.AL Gasket -
Cylinder Head - Engine Set - Renew).
2. Remove spark plugs (x8).
3. Remove selective tappet buckets, keep in their fitted order.
4. Position valve spring compressor, compress valve spring (see Figure 1).
Figure 1
5. Remove collets (x2), release/remove spring compressor, collect collar and valve spring.
6. Remove valves from cylinder.
7. Remove valve stem oil seals.
8. Keep valves and springs in their fitted order.
9. Inspect cylinder head face for warpage, across centre and from corner to corner.
Installation
1. Clean cylinder head face and inlet/exhaust manifold faces. Use and air line to completely dry cylinder head
surfaces.
2. Lubricate and install intake and exhaust valves (x32). 3. Install valve stem oil seals.
4. Install valve springs and collars.
5. Using valve spring compressor, compress valve spring,
install collets.
6. Release/remove spring compressor.
7. Install selective tappet buckets in their original fitted positions.
8. Lubricate intake and exhaust camshaft bearings and journals with clean engine oil.
9. Install intake and exhaust camshafts, install bearing caps (x20), install bolts (x40).
10. Torque tighten bearing cap bolts in the correct sequence.
11. Install camshaft sprocket Torx bolts in intake and exhaust camshafts.
12. Rotate intake camshaft clockwise, check and log each valve clearance using feeler gauges.
13. Calculate the correct tappet bucket grade.
14. Remove bearing cap bolts (x40), remove bearing caps (x20), remove intake and exhaust camshafts.
15. Remove tappet buckets, install selected tappet buckets.
16. Install intake and exhaust camshafts, install bearing caps (x20), install bolts (x40).
17. Torque tighten bearing cap bolts in the correct sequence.
18. Rotate intake and exhaust camshafts clockwise, re- check each valve clearance using feeler gauges.
19. Remove camshaft sprock et Torx bolts (x4).
20. Remove bearing cap bolts (x40), remove bearing caps (x20), remove intake and exhaust camshafts.
21. Install spark plugs.
22. Install cylinder head gaskets - engine set (see Workshop Manual procedure 03.10.AL Gasket - Cylinder Head -
Engine Set - Renew
Spring (Valve Exhaust Set) - Renew
Removal
1. Remove cylinder head gaskets - engine set (see Workshop Manual procedure 03.10.AL Gasket -
Cylinder Head - Engine Set - Renew).
2. Remove spark plugs from cylinder heads (x8).
3. Remove exhaust selective tappet buckets, keep in their fitted order.
Repair Operation Time (ROT)
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Repair Operation Time (ROT)

Engine Structure (03.01)
3-1-20Workshop ManualIssue 4, November 2008
4. Position valve spring compressor, compress valve springs
(see Figure).
Figure 1
5. Remove collets, release/re move spring compressor,
collect collars and valve springs.
6. Inspect cylinder head face for warpage, across centre and from corner to corner.
Installation
1. Clean cylinder head face and inlet/exhaust manifold faces. Use and air line to completely dry cylinder head
surfaces.
2. Install exhaust valve springs and collars.
3. Using valve spring compressor, compress valve spring, install collets.
4. Release/remove spring compressor.
5. Install exhaust selective tappet buckets in their original fitted positions.
6. Lubricate both exhaust camshaft bearings and journals with clean engine oil.
7. Install both exhaust camshafts , install bearing caps (x10),
install bolts (x20).
8. Torque tighten bearing cap bolts in the correct sequence.
9. Install camshaft sprocket Torx bolts in both exhaust camshafts.
10. Rotate exhaust camshafts clockwise, check and log each valve clearance using feeler gauges.
11. Calculate the correct tappet bucket grade.
12. Remove bearing cap bolts (x20), remove bearing caps (x10), remove both exhaust camshafts.
13. Remove tappet buckets, install selected tappet buckets.
14. Install exhaust camshafts, install bearing caps (x10), install bolts (x20).
15. Torque tighten bearing cap bolts in the correct sequence.
16. Rotate both exhaust camshafts clockwise, re-check each valve clearance using feeler gauges.
17. Remove camshaft sprocket Torx bolts (x4). 18. Remove bearing cap bolts (x20), remove bearing caps
(x10), remove both exhaust camshafts.
19. Install spark plugs.
20. Install cylinder head gaskets - engine set (see Workshop Manual procedure 03.10.AL Gasket - Cylinder Head -
Engine Set - Renew).
RH/LH Cylinder Head Gasket - Renew
(with Engine Removed
)
Removal
1. Remove SAI pump and bracket assembly (see Workshop Manual procedure 03.08. EB Pump and Bracket
Assembly - Secondary Ai r Injection - Renew).
2. Disconnect multiplugs (x2) from knock sensors.
3. Disconnect multiplug from camshaft timing sensor.
4. Remove nuts (x8) securing RH/LH exhaust manifold to
cylinder head.
5. Remove exhaust manifold, remove and discard gasket.
6. Remove RH/LH intake camshaft (see Workshop Manual procedure 03.09.BT/03.09.BV Camshaft - Intake - RH/
LH - Renew With Engine Removed).
7. Remove RH exhaust camshaft bearing cap retaining bolts (x10) evenly and in stages (see Figure)
Figure 1
8. Note their orientation and markings and remove the RH/LH exhaust camshaft bearing caps.
A0301310
Repair Operation Time (ROT)
ItemCode
Cylinder Head Gasket-Renew RH03.01.HU
Cylinder Head Gasket-Renew LH03.01.HV
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Engine Structure (03.01)
Issue 4, November 2008Workshop Manual 3-1-21
9. Remove RH/LH exhaust camshaft (see Figure 2).
Figure 2
10. Remove bolts (x2) securing front end of RH/LH cylinder
head to cylinder block.
11. Remove bolts (x10), evenly and in stages securing RH/ LH cylinder head to cylinder block (see Figure 3).
Figure 3
12. With assistance, remove RH /LH cylinder head assembly.
13. Remove and discard cylinder head gasket.
Installation
1. Thoroughly clean RH/LH cylinder head face and retaining bolt pockets.
2. Thoroughly clean RH/LH cylinder block face.
3. Thoroughly clean and dry RH cylinder head retaining
bolts.
4. Install new RH/LH cylinder gasket, locate on dowels.
5. With assistance, install RH/LH cylinder head, locate on dowels.
6. Install and torque tighten cylinder head bolts (x12) in the correct sequence.
7. Lubricate RH exhaust camsha ft journals, camshaft lobes,
bearing surfaces on cylinder head and bearing caps with
clean engine oil.
8. Install RH exhaust camshaft, install bearing caps (x5) in their original positions.
9. Install bolts (x10) and torque tighten in the sequence specified.
10. Install sprocket retaining Torx bolt in camshaft. 11. Rotate camshaft accordingly and check each valve
clearance using feeler gauges.
12. Remove sprocket retaining Torx bolt.
13. Install RH intake camsha ft (see Workshop Manual
procedure (03.09.BT/03.09.BV) Camshaft - Intake - RH/
LH - Renew With Engine Removed).
14. Install timing chain tensioni ng tool (303-532) into RH/
LH exhaust camshaft sprocket.
15. Apply a force to the tool (3 03-532) in an anti-clockwise
direction and torque tighten RH/LH sprocket Torx bolts.
Remove special tool.
16. Connect multiplug to camshaft timing sensor.
17. Connect multiplugs (x2) to knock sensors.
18. Clean RH/LH exhaust manifold.
19. Install new RH/LH exhaust manifold gasket, install exhaust manifold.
20. Install and torque tighten RH/LH exhaust manifold nuts (x8).
21. Install SAI pump and bracket assembly (see Workshop Manual procedure 03.08. EB Pump and Bracket
Assembly - Secondary Air Injection - Renew).
Cylinder Head Gasket (Engine Set) -
Renew (with Engine Removed)
Removal
1. Remove SAI pump and bracke t assembly (see Workshop
Manual procedure 03.08.EB Pump and Bracket
Assembly - Secondary Air Injection - Renew).
2. Disconnect multiplugs (x4) from LH and RH knock sensors.
3. Disconnect multiplugs (x2) from LH and RH camshaft
timing sensors.
4. Remove nuts (x8) securing LH exhaust manifold to cylinder head.
5. Remove LH exhaust manifold, remove and discard gasket.
6. Remove LH intake camshaft (see Workshop Manual procedure 03.09.BV Camshaft - Intake - LH - Renew
With Engine Removed).
A0309260
A0310319
Repair Operation Time (ROT)

Engine Structure (03.01)
3-1-24Workshop ManualIssue 4, November 2008
23. Remove RH exhaust camshaft bearing cap retaining
bolts (x10) evenly and in stages (see Figure 10).
Figure 10
24. Note their orientation and markings and remove the RH exhaust camshaft bearing caps.
25. Remove RH exhaust camshaft (see Figure 11).
Figure 11
26. Remove bolts (x2) securing front end of RH cylinder head to cylinder block.
27. Remove bolts (x10), evenly and in stages securing RH cylinder head to cylinder block (see Figure 12).
Figure 12
28. With assistance, remove RH cylinder head assembly.
29. Remove and discard cylinder head gasket.
Installation
1. Thoroughly clean LH and RH cylinder head faces and retaining bolt pockets.
2. Thoroughly clean LH and RH cylinder block faces.
3. Thoroughly clean and dry LH and RH cylinder head retaining bolts.
4. Install new RH cylinder gasket, locate on dowels.
5. With assistance, install RH cylinder head, locate on dowels.
6. Install and torque tighten cylinder head bolts (x12) in the correct sequence.
7. Lubricate camshaft journals , camshaft lobes, bearing
surfaces on cylinder head and bearing caps with clean
engine oil.
8. Install RH exhaust camshaft, install bearing caps (x5) in their original positions.
9. Install bolts (x10) and torque tighten in the sequence specified.
10. Install sprocket retaining Torx bolt in camshaft.
11. Rotate camshaft accordingly and check each valve clearance using feeler gauges.
12. Repeat procedure and install RH intake camshaft.
13. Remove sprocket retaining Torx bolt.
14. Rotate RH intake and exhaust camshafts until timing flats on each camshaft face uppermost.
15. Install tool (303-530) to RH cylinder head to secure camshafts, install and tighten bolts (x3).
16. Install new LH cylinder gasket, locate on dowels.
17. With assistance, install LH cylinder head, locate on dowels.
18. Install and torque tighten cylinder head bolts (x12) in the correct sequence.
19. Lubricate LH exhaust camshaf t journals, camshaft lobes,
bearing surfaces on cylinder head and bearing caps with
clean engine oil.
20. Install LH exhaust camshaft, install bearing caps (x5) in their original positions.
21. Install bolts (x10) and torque tighten in the sequence specified.
22. Install sprocket retaining Torx bolt in LH exhaust camshaft.
23. Rotate LH exhaust camshaft accordingly and check each valve clearance using feeler gauges.
24. Remove sprocket retaining Torx bolt.
25. Install LH intake camshaft (see Workshop Manual procedure 03.09.BV Camshaft - Intake - LH - Renew
With Engine Removed).
26. Install timing chain tensio ning tool (303-532) into RH
exhaust camshaft sprocket.
27. Apply a force to the tool (303-532) in an anti-clockwise direction and torque tighten RH sprocket Torx bolts.
Remove special tool.
28. Connect multiplugs to LH and RH camshaft timing sensors.
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Lubrication System (03.02)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-2-9
6. Fill tank with approximately amount of displaced oil and replace cap.
7. Use handbook procedure to check oil level.
Oil Cooler Tank Assembly - Renew
Removal
1. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
2. Remove throttle body du ct for access (clips x3).
3. Remove cap.
4. Disconnect top hose from engine (clip x1) tie aside
(catch coolant).
5. Remove breather pipe from oil tank (quick fit) (refer to Figure 1).
Figure 1
6. Remove pipes (x2) fr om oil tank, tie aside.
7. Raise vehicle on ramp.
8. Remove undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
9. Drain oil tank. 10. Remove bottom pipe (x1) from oil tank (refer to Figure
2).
Figure 2
11. Remove bolts (x3) that attach the oil thermostat to body (allows oil hose movement).
12. Lower ramp.
13. Remove bolts (x4) that attach the tank to body and lift out.
Installation
1. Position tank to body and fit bolts (x4) (torque).
2. Install oil pipes to tank (torque).
3. Connect breather hose.
4. Connect top hose to engine (clip x1).
5. Raise vehicle on ramp.
6. Install bottom oil pipe to tank (torque).
7. Install bolts (x3) that attach the oil thermostat to body (torque).
8. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
9. Lower vehicle.
10. Install throttle body duct.
11. Connect breather pipe quickf its (x2) to air cleaner duct.
12. Fill tank with approximately amount of displaced oil and replace cap.
13. Use handbook procedure to check oil level.
14. Top up coolant.
Thermostat - Renew
Removal
1. Drain Coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
2. Release breather valve (bolt x1) and tie aside.
3. Unclip engine harness for access (x4).
4. Remove one end of engine breather hoses for access (x3).
Repair Operation Time (ROT)
A030243
Repair Operation Time (ROT)
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Lubrication System (03.02)
Engine (03.00)3-2-10 Workshop Manual Issue 5, Janauary 2010
5. Remove breather valve bracket for access (nuts x2 bolt x1).
6. Remove thermostat housing from manifold (bolt x3).
7. Remove thermostat and sealing ring.
Installation
1. Install new thermostat and sealing ring .
2. Install thermostat housing (torque).
3. Install breather valve bracket.
4. Install breather hoses (x3) and clip.
5. Clip engine harness.
6. Install breather valve.
7. Refill coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
Oil Cooler Tank Pipe Assembly - Renew
Removal
1. Remove oil pipe from oil tank (refer to Figure 1).
Figure 1
2. Raise vehicle on ramp.
3. Remove undertray (refer to Workshop Manual
procedure 01.02.NB Undertray - Front - Renew).
4. Remove RH air filter box (refer to Workshop Manual
procedure 03.12.DH Cleaner Assembly - Engine Air -
RH - Renew).
5. Unclip pipe (x4) from inner wing. 6. Remove pipe from oil cool
er and pull out from inner
wing (position container to catch oil) (refer to Figure 2).
Figure 2
Installation
1. Install pipe to oil cooler (torque) through inner wing .
2. Clip pipe (x4) to inner wing.
3. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
4. Install RH air filter box (refer to Workshop Manual
procedure 03.12.DH Cleaner Assembly - Engine Air -
RH - Renew).
5. Lower vehicle on ramp.
6. Install pipe to oil tank (torque) ensure correct alignment in oil tank bracket.
7. Fill tank with approximatel y amount of displaced oil and
replace cap.
8. Use handbook procedure to check oil level.
Oil Thermostat to Tank Tube Assembly -
Renew
Removal
1. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
2. Remove throttle body duct for access (clips x3).
Repair Operation Time (ROT)
A030241Repair Operation Time (ROT)
ItemCode
Oil Thermostat to Tank Tube Assembly
- Renew 03.02.CD
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN. USED ENGINE OIL CAN BE HARMFUL.
A030219

Lubrication System (03.02)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-2-11
3. Remove pipes from oil tank (refer to Figure 1).
Figure 1
4. Raise vehicle on ramp.
5. Remove undertray (refer to Workshop Manual procedure. 01.02.NB Undertray - Front - Renew).
6. Remove pipe from oil thermostat (position container to catch oil) (refer to Figure 2).
Figure 2
Installation
1. Install pipe to oil thermostat (torque) ensure correct alignment in oil tank bracket.
2. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
3. Lower vehicle on ramp.
4. Install oil pipe to tank.
5. Install throttle body duct.
6. Connect breather pipe quickf its (x2) to air cleaner duct.
7. Fill tank with approximately amount of displaced oil and replace cap.
8. Use handbook procedure to check oil level.
Oil Pump Inlet Tube Assembly - Renew
Removal
1. Remove the PAS pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
2. Remove pipe from oil contro ller (position container to
catch oil).
3. Remove bolt, pipes to bracket (refer to Figure 1).
Figure 1
4. Remove LH exhaust manifo ld (refer to Workshop
Manual procedure 09.00.CD Gasket - Exhaust Manifold
- LH - Renew).
5 . R e m o v e h a r n e s s t o p i p e c l i p ( r e f e r t o F i g u r e 2 ) .
Figure 2
6. Remove bolts that attach the oil pipes to block.
7. Release both pipes from bl ock and remove inlet pipe.
Installation
1. Renew O-ring on remaining oil pipe.
2. Install inlet pipe and position both pipes into block.
A030244
A030246
Repair Operation Time (ROT)
A030248
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Lubrication System (03.02)
Engine (03.00)3-2-12 Workshop Manual Issue 5, Janauary 2010
3. Install bolts that attach th e oil pipes to block (torque).
4. Install LH exhaust manifold (refer to Workshop Manual
procedure 09.00.CD Gasket - Exhaust Manifold - LH -
Renew).
5. Install bolt, pipes to bracket.
6. Install harness clip to pipe.
7. Install pipe to oil controller (torque).
8. Install P.A.S pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
9. Fill tank with approximately amount of displaced oil and replace cap.
10. Use handbook procedure to check oil level.
Oil Pump Inlet Tube Assembly - Renew
Removal
1. Remove the PAS pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
2. Remove pipe from oil controller (position container to catch oil).
3. Remove bolt, pipes to bracket (refer to Figure 1).
Figure 1
4. Remove LH exhaust manifold (refer to Workshop Manual procedure 09.00.CD Gasket - Exhaust Manifold
- LH - Renew). 5 . R e m o v e h a r n e s s t o p i p e c l i p ( r e f e r t o F i g u r e 2 ) .
Figure 2
6. Remove bolts that attach the oil pipes to block.
7. Release both pipes from bl
ock and remove inlet pipe.
Installation
1. Renew O-ring on remaining oil pipe.
2. Install inlet pipe and position both pipes into block.
3. Install bolts that attach the oil pipes to block (torque).
4. Install LH exhaust manifold (refer to Workshop Manual
procedure 09.00.CD Gasket - Exhaust Manifold - LH -
Renew).
5. Install bolt, pipes to bracket.
6. Install harness clip to pipe.
7. Install pipe to oil controller (torque).
8. Install P.A.S pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
9. Fill tank with approximatel y amount of displaced oil and
replace cap.
10. Use handbook procedure to check oil level.
Oil Pump Outlet Tube Assembly - Renew
Removal
1. Remove PAS pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
Repair Operation Time (ROT)
A030248
Repair Operation Time (ROT)
ItemCode
Oil Pump Outlet Tube Assembly -
Renew 03.02.CF
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN. USED ENGINE OIL CAN BE HARMFUL.
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Lubrication System (03.02)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-2-13
2. Remove pipe from oil tank (position container to catch oil) (refer to Figure 1).
Figure 1
3. Remove bolt, pipes to bracket (refer to Figure 2).
Figure 2
4. Remove LH exhaust manifold (refer to Workshop Manual procedure 09.00.CD Gasket - Exhaust Manifold
- LH - Renew).
5. Remove harness to pipe clip (refer to Figure 3).
Figure 3
6. Remove bolts that attach the oil pipes to block.
7. Release both pipes from block and remove outlet pipe.
Installation
1. Renew O-ring on remaining oil pipe.
2. Install outlet pipe and position both pipes into block.
3. Install bolts that attach the oil pipes to block (torque).
4. Install bolt, pipes to bracket.
5. Install harness clip to pipe.
6. Install pipe to oil tank (torque).
7. Install LH exhaust manifold (refer to Workshop Manual
procedure 09.00.CD Gasket - Exhaust Manifold - LH -
Renew).
8. Install P.A.S pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
9. Fill tank with approximately amount of displaced oil and replace cap.
10. Use handbook procedure to check oil level.
Oil Thermostat Cooler Pipe Assembly -
Renew
Removal
1. Raise vehicle on ramp.
2. Remove undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
3. Remove LH air filter box (refer to Workshop Manual
procedure 03.12.AB Air Filter Box LH Renew).
4. Remove pipe from oil thermo stat (position container to
catch oil) (refer to Figure 1).
Figure 1
5. Unclip pipe (x4) from inner wing.
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A030248
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Repair Operation Time (ROT)
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Lubrication System (03.02)
Engine (03.00)3-2-14 Workshop Manual Issue 5, Janauary 2010
6. Remove pipe from oil cooler and pull out from inner wing (position container to catch oil) (refer to Figure 2).
Figure 2
Installation
1. Install pipe to oil cooler (torque) through inner wing .
2. Clip pipe (x4) to inner wing.
3. Install pipe to oil thermostat and ensure correct alignment in oil tank bracket.
4. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
5. Lower vehicle on ramp.
6. Install LH air filter box (refer to Workshop Manual procedure 03.12.AB Air Filter Box LH Renew).
7. Fill tank with approximately amount of displaced oil and replace cap.
8. Use handbook procedure to check oil level.
Oil Temperature Controller - Renew
Remove
1. Raise vehicle on ramp.
2. Remove undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew). 3. Remove pipes from oil thermostat (position container to
catch oil) (refer to Figure 1).
Figure 1
4. Remove controller fr om body (bolts x2).
Install
1. Install controller to body (bolts x2) (torque).
2. Install pipes to oil thermost at (torque) ensure correct
alignment in oil tank bracket.
3. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
4. Fill tank with approximatel y amount of displaced oil and
replace cap.
5. Use handbook procedure to check oil level.
6. Lower vehicle on ramp.
Oil Sump Pan - Renew (with Engine
Removed
)
Removal
1. Remove oil sump (refer to Workshop Manual procedure 03.02.CN Pan - Oil Sump - Remove and Reseal With
Engine Removed).
Repair Operation Time (ROT)
A030220
Repair Operation Time (ROT)
ItemCode
Oil Sump Pan-Renew (with Engine
Removed) 03.02.CM
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN. USED ENGINE OIL CAN BE HARMFUL.
A030242