CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 26. Remove the front engine mount bolts (1).(Tighten: Front mount bolts to 60 N·m)
27. Remove the rear engine mount bolts (1) and the rear engine mount bracket bolt (2).
(Tighten: Rear mount bolts to 40 N·m)
28. Remove the transaxle mount bolts. (Tighten: Transaxle mount bolts to 40 N·m)
29. Separate the transaxle from the engine and remove the transaxle from the vehicle.
WARNING!
Use a suitable jack to support the transaxle during removal.
30. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
BESM080035
LTSM020188
08–138Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•Refill the transaxle fluid through the fill hole (1)
shown in the figure.
• To avoid fluid spills, make sure to use a funnel.
• Add 3.5 L of new automatic transaxle fluid into the transaxle.
• Start the engine and maintain an idle.
• Connect the X-431 scan tool and establish a connection with the TCM and monitor the transaxle fluid tempera-
ture.
• Open the drain plug (2) when the fluid temperature reaches 60 ± 1°. Loosen the fluid limiting duct (1) if neces-
sary.
• Catch any fluid that drains out with a measuring cup.
• If no fluid drains out, or the drained fluid is less than 0.1 liter perform the following:
1. Turn off the ignition switch.
2. Add 0.5 liter fluid to the transaxle.
3. Allow the transaxle fluid to cool down to 50°C.
4. Start the engine and maintain an idle.
5. Open the drain plug when the fluid temperature reaches 60 ± 1°C.
6. Catch any fluid that drains out with a measuring cup.
7. Repeat the above steps, until the drained fluid exceeds 0.1 liter.
8. Tighten the drain plug to 33 N·m.
ON-VEHICLE SERVICE
LTSM080183
LTSM080184
08
08–139Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine WARNING!
The gearshift lever must be shifted to gear P while adding transaxle fluid.
Automatic Shifter Selector
Removal & Installation
1. Raise and support the vehicle.
2. Disconnect the negative battery cable.
3. Remove the air cleaner and air duct transaxle assembly.
4. Remove the base mounting (1) of the air cleanertransaxle assembly.
5. Depress the clip then remove the shift cable (1) from the transaxle gearshift switch and remove the
shift cable clamp (2).
6. Remove the gearshift knob (1).
7. Remove the gearshift cover (2) from the lower console.
8. Apply the parking brake (apply the parking brake handle to clear lower console during removal).
9. Remove the lower console (See Lower Console Removal & Installation in Section 15 Body & Accessories).
ON-VEHICLE SERVICE
BESM080038
LTSM080186
BESM080049
08–140Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 10. Disconnect the gearshift mechanism connector (1).
11. Remove the shift cable from the gearshift mecha-nism.
12. Remove the four bolts (2) and then remove the gearshift mechanism from the bracket.
13. Installation is in the reverse order of removal.
NOTE :
If the battery has low voltage, press the release switch (1) to move the gearshift lever.
ON-VEHICLE SERVICE
LTSM020228
LTSM080188
08
08–141Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Transaxle Control Module (TCM)
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the glove box retaining bolts (1).
3. Disconnect the TCM electrical connectors.
4. Remove the four bolts (1) that mount the TCM tothe instrument panel bracket.
5. Remove the TCM.
6. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM150086
LTSM080169
08–142Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine F4A4 AUTOMATIC TRANSAXLE
GENERAL INFORMATION08-144
Description 08-144
Operation 08-145
Specifications 08-147
Special Tools 08-148
Electrical Schematics 08-152
Transaxle Control Module (TCM)
Connector Pin-Out Table 08-157
DIAGNOSIS & TESTING08-158
Diagnostic Help 08-158
Diagnostic Tools 08-158
Diagnostic Trouble Code (DTC) List 08-159
F4A4 Automatic Transaxle DTC List 08-159
Diagnostic Trouble Code (DTC) Tests 08-160
15 - TFT Sensor Open Circuit 08-160
22 - Input Speed Sensor 08-163
23 - Output Speed Sensor Fault 08-168
26 - Brake Pedal Position Switch Circuit
Malfunction 08-17431 - Reverse/Low Solenoid Malfunction 08-177
32 - Low Speed Solenoid Malfunction 08-182
33 - 2nd Gear Solenoid Open Circuit 08-188
34 - Overdrive Solenoid Circuit
Malfunction
08-194
36 - Damper Clutch System Control
Solenoid Malfunction 08-200
41 - First Gear, Ratio Out Of Limits 08-206
42 - Second Gear, Ratio Out Of Limits 08-212
43 - Third Gear, Ratio Out Of Limits 08-218
44 - Fourth Gear, Ratio Out Of Limits 08-224
46 - Reverse Gear, Ratio Out Of Limits 08-230
54 - Electrical Relay Open Circuit 08-236
ON-VEHICLE SERVICE08-240
F4A4 Automatic Transaxle Assembly 08-240
Removal & Installation 08-240
Automatic Shifter Selector 08-243
Removal & Installation 08-243
08
08–143Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
The transaxle gear train is comprised of two rows of planetary gear set, one one-way clutch and five actuators (three
composite disc clutches and two composite disc brakes.
It is controlled with adaptive electronic controls and monitors. The hydraulic system of the transaxle consists of the
transaxle fluid, fluid passages, hydraulic valves, fluid pump, and various line pressure control components.
The Transaxle Control Module (TCM) is the heart of the electronic control system and relies on information from
various direct and indirect inputs (sensors, switches, etc.) to determine driver demand and vehicle operating condi-
tions. With this information, the ECM/TCM can calculate and perform timely and quality shifts through various output
or control devices.
The TCM also performs certain self-diagnostic functions and provides comprehensive information (sensor data,
DTCs, etc.) which is helpful in proper diagnosis and repair. This information can be viewed with the X-431 scan tool.
1 - Low Speed Clutch
2 - Reverse Gear Clutch
3 - Overdrive Clutch4 - Gear 2 Brake
5 - Low/Reverse Gear Brake
6 - Output Shaft/Transfer Case Driven Gear
LTSM080158
08–144Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Operation
The transaxle control is divided into the electronic and hydraulic transaxle control functions. While the electronic
transaxle control is responsible for gear selection and for matching the pressures to the torque to be transmitted, the
transaxle’s power supply control occurs via hydraulic elements in the electro-hydraulic control module. The fluid sup-
ply to the hydraulic elements, such as the torque converter, the shift elements and the hydraulic transaxle control, is
provided by way of a fluid pump connected to the torque converter.
The Transaxle Control Module (TCM) allows for the precise adaptation of pressures to the corresponding operating
conditions and to the engine output during the gearshift phase, resulting in a noticeable improvement in shift quality.
The engine speed limit can be reached in the individual gears at full throttle and kickdown. The shift range can be
changed in the forward gears while driving, but the TCM employs a downshift safeguard to prevent engine over
speed. The system offers the additional advantage of flexible adaptation to different vehicle and engine variants.
GENERAL INFORMATION
LTSM080154T
08
08–145Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Transaxle Hydraulic Schematics
GENERAL INFORMATION
LTSM080165T
08–146Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Specifications
Related Operating Components
GEARSHIFTLEVER
POSITION GEAR
RATIO
ENGINE
START PARKING
MECHANISM DRIVE
LOCK
LOW
SPEED
CLUTCH
(UD) REVERSE
GEAR
CLUTCH
(REV)
OVERSPEED
CLUTCH
(OD) LOW
GEAR/
REVERSE
GEAR
BRAKE
(LR)GEAR
BRAKE
(2ND)
ONE-
WAY
CLUTCH
(OWC)
P Parking - Enabled X -- -X - -
R Reverse
Gear 2.480 -
--X -X - -
N Neutral
Gear - Enabled -
-- -X - -
D Gear 1 2.842 -
-X- -X* - X
Gear 2 1.529 - -X- -- X -
Gear 3 1.000 - -X- X - - -
Gear 4 0.712 - --- X - X -
3 Gear 1 2.842 -
-X- -X* - X
Gear 2 1.529 - -X- -- X -
Gear 3 1.000 - -X- X - - -
2 Gear 1 2.842 -
-X- -X* - X
Gear 2 1.529 - -X- -- X -
L Gear 1 2.842 - -X- -X - -
*Low gear/reverse gear is applied when vehicle speed is lower than 10 km/h. X = Operating Components
Lubrication Specifications
DESCRIPTION
ITEM
Transaxle Fluid Quantity 6.5L
Fluid Type DEXTRON III
Fluid Change Cycle 40000 Km or 3 years
GENERAL INFORMATION
08
08–147Chery Automobile Co., Ltd.