CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine STATIONARY GLASS
Description
The stationary glass is comprised of the following:
•Front Windshield
• Rear Window
• Rear Window Defogger
15
15–217Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Rear Window Defogger (Page 1 of 1)
STATIONARY GLASS
LTSMW150011T
15–218Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Front Windshield
Removal
1. Remove the wiper arms and the lower trim panel from the windshield (See Wiper Arm Removal & Installation inSection 15 Body & Accessories).
2. Using piano wire, insert the piano wire between the body and the glass. Attach wooden blocks to both
ends of the piano wire.
CAUTION:
To prevent vehicle paint damage, use adhesive
tape on painted surfaces during windshield
removal. Place a plastic cover between the
piano wire and the instrument panel to prevent
the instrument panel from being scuffed when
removing the glass.
3. Pull the piano wire around the glass, and cut offthe bonding agent to remove the glass.
NOTE :
Leave as much bonding agent as possible on the body
when removing the bonding portion of the glass.
Installation
1. Remove the rough portions on the body with a knife and clean the cut bonding agent with a rag soaked with cleaning solvent.
CAUTION:
Even if the entire bonding agent has been cleared, you should also clean the body surface. Do not
touch the glass surface after cleaning.
2. Remove the stopper with a knife.
3. Clear the bonding agent adhered to the glass with a scraper and clean the glass with glass cleaner.
NOTE :
Do not touch the glass after cleaning.
STATIONARY GLASS
BESM150013
BESM150014
15
15–219Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4. Replace the clamping piece if necessary:•Remove the stopper with a knife.
• Remove the old clamping piece.
• Replace with a new clamping piece.
5. Position the glass: •Place the glass in the proper position.
• Make reference marks on the glass and the
body.
• Remove the glass.
6. Clean the contact surface of the glass: •Clear any residue around the peripheral con-
tact face of the glass with glass cleaner.
NOTE :
Do not touch the glass surface after cleaning. 7. Install the water resistance piece: •Install the water resistance piece using double-sided adhesive tape as shown in the figure.
8. Apply a layer of primer M on the contact surface of the body and apply a layer of primer M on the con-
tact face of the body with a brush.
NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer M for later use. 9. Apply a layer of primer G on the contact surface of the glass: •Apply a layer of primer G on the edges and the contact surface of the glass with a brush or sponge.
• Wipe the excess primer off with a clean rag before it dries.
NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer G for later use.
10. Mixing the bonding agent: •Clean a mixing board and a scraper completely with solvent.
• Thoroughly mix 500 grams of host crystal with 75 grams of hardener on a mixing board with a scraper.
NOTE :
Make sure that the molding is installed before the bonding agent has cured.
Primer M Primer MPrimer M
STATIONARY GLASS
BESM150015
BESM150016
15–220Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 11. Applying the bonding agent:•Cut off the pot tip and fill the bonding agent
into the pot.
• Place the pot into the sealant gun.
• Apply the bonding agent on the glass as
shown in the figure.
CAUTION:
Verify that the water resistant piece is adhered to the panel of the body as shown in the figure.
12. To install the glass, align the reference marks on
the glass and the body and then lightly press the
glass into the body opening.
13. Apply the bonding agent on the edges of the glass with a scraper.
14. Remove any excessive or over flown bonding agent with a scraper.
15. Clamp the glass until the bonding agent has hard- ened.
16. Check for water leakage: •Perform the leakage test after the hardening
period.
• Seal any leaks with the proper sealant.
17. Install the upper molding of the windshield: •Install the upper windshield molding on the body and tap it lightly to fasten it.
• Install the outer windshield molding.
Rear Window
Removal
1. Open the back cargo door.
2. Remove the back cargo door trim panel.
3. Disconnect the defroster grid electrical connector.
4. Remove the double-sided adhesive tape at both ends of the molding with a scraper.
5. Rear window removal:
•Using piano wire, insert the piano wire between the body and the glass.
• Attach wooden blocks to both ends of the piano wire.
• Pull the piano wire through between the body and the glass from inside of the vehicle.
• Pull the piano wire along the bonding agent to cut it off.
CAUTION:
Do not let the piano wire damage the two stoppers.
•Remove the rear window.
Installation
1. Place the rear window molding around the glass and fit it manually.
2. Remove the rough portions on the body with a knife and clean the cut bonding agent with a rag soaked with
cleaning solvent.
STATIONARY GLASS
BESM150017
BESM150018
15
15–221Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine CAUTION:
Even if the entire bonding agent has been cleared, you should also clean the body surface. Do not
touch the glass surface after cleaning.
3. Remove the stopper with a knife.
4. Clean the removed rear window:•Clean any bonding agent adhered to the glass with a scraper.
• Remove the stopper with a knife.
• Clean the glass with glass cleaner.
NOTE :
Do not touch the glass after cleaning 5. Position the glass: •Place the glass in the proper position.
• Make reference marks on the glass and the body.
• Remove the glass.
6. Clean the contact surface of the glass: NOTE: Do not touch the glass surface after cleaning.
• Clear any residue around the peripheral contact face of the glass with glass cleaner.
7. Apply a layer of primer M on the contact surface of the body with a brush.
NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer M for later use. 8. Apply a layer of primer G on the contact surface of the glass: •Apply a layer of primer G on the edges and the contact surface of the glass with a brush or sponge.
• Wipe the excess primer off with a clean rag before it dries.
NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer G for later use. 9. Mixing the bonding agent: •Clean a mixing board and a scraper completely with solvent.
• Thoroughly mix 500 grams of host crystal with 75 grams of hardener on a mixing board with a scraper.
NOTE :
Make sure that the molding is installed within the application period of the bonding agent, and the bonding agent
should be mixed within 5 minutes.
10. Applying the bonding agent: •Cut off the pot tip and fill the bonding agent
into the pot.
• Place the pot into the sealant gun.
• Apply the bonding agent on the glass as
shown in the figure.
CAUTION:
Verify that the water resistant piece is adhered to the panel of the body as shown in the figure.
STATIONARY GLASS
BESM150017
15–222Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 11. To install the glass, align the reference marks onthe glass and the body and then lightly press the
glass into the body opening.
12. Apply the bonding agent on the edges of the glass with a scraper.
13. Remove any excessive or over flown bonding agent with a scraper.
14. Clamp the glass until the bonding agent has hard- ened.
15. Check for water leakage: •Perform the leakage test after the hardening
period.
• Seal any leaks with the proper sealant.
16. Install the rear window molding: •Install the rear window outer lower molding on the body and tap it lightly to fasten it.
• Connect the leads of the rear window defroster.
STATIONARY GLASS
BESM150018
15
15–223Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine SUNROOF
Description
BESM150008
15–224Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine The sunroof consists of the following components:
•Sunroof Frame (1)
• Windshield Frame (2)
• Sunroof Central Bracket (3)
• Sunroof Back Bracket (4)
• Rear Roof Frame (5)
• Head Liner (6)
• Sunroof Track (7)
• Sunroof Module (8)
• Sunroof Motor (9)
• Sunroof Deflector (10)
• Sunroof Glass (11)
• Guiding Gutter (12)
• Sun Visor (13)
Operation
The sunroof control module monitors the sunroof switch input. The sunroof control module controls the output of the
sunroof motor, to move the sunroof glass to the requested position. The power sunroof will operate with the ignition
switch turned to ON.
SUNROOF
15
15–225Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Sunroof (Page 1 of 2)
SUNROOF
LTSMW150033T
15–226Chery Automobile Co., Ltd.