CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine Assembly
Assembly is in the reverse order of disassembly.
Back Cargo Door Adjustment
1. Adjust the door gap with a spacer gauge.•The gap between the back cargo door and the upper part of the side fender should be 5.8±1mm
• The gap between the back cargo door and the middle part of the side fender should be 6.4±1mm
• The gap between the back cargo door and the tail lamp should be 6.2±1mm
• The gap between the rear and head cover should be 9.3 ± 1.5 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the nuts (Part Number: T11-6301011, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with pneumatic wrench. Torque: 50 ± 3 N·m.
Check for the following after repair:
• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap and levelness between back cargo door and side fenders are within the specifications
Replacing Rear Door Hinge
1. Remove the door check bolts.
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.
DOORS
15
15–177Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine EXTERIOR LAMPS
Description
The exterior lamps consist of the following:
•Headlamps
• Rear Combination Lamps
• Side Repeater Lamps
• Fog Lamps
• Stop Lamps
• Backup Lamps
Operation
•Front Combination Lamp: With the light switch in the 2nd position, the Body Control Module (BCM) receives
input requesting head lamp operation. The BCM then supplies power to the head lamps.
• Turn Signal Lamp: When the turn signal switch is in LH or RH position with the ignition switch in the ON posi-
tion, the FBCM detects the RH or LH turn signal request. The BCM supplies power to the respective turn signal
lamp.
• Hazard Lamp: When the hazard switch is in the ON position, the BCM detects the hazard switch signal. The
BCM outputs the flasher signal (right and left). The BCM then activates the hazard indicator and audible
buzzer.
• Fog Lamp: When the front/rear fog lamp switch is in the ON position and also the light switch is in the 1st or
2nd position. The BCM receives input requesting fog lamp operation. The BCM then supplies power to the fog
lamps.
• Stop Lamp: When the brake pedal is applied, the stop lamp switch sends the signal to the RBCM. The RBCM
then supplies power to the stop lamps.
• Backup Lamp: When the BCM receives the signal from the backup lamp switch, then the BCM supplies power
to the backup lamp.
Specification
Torque Specifications
DESCRIPTION TORQUE (N·m)
Front Combination Lamp Mounting Bolts 6 ± 1
Front Fog Lamp Mounting Bolts 2.0 ± 0.2
Rear Combination Lamp Mounting Bolts 5 ± 1
Front Ceiling Lamp Mounting Screws 2 ± 0.5
Rear Ceiling Lamp Mounting Screws 3 ± 0.5
High-Mounted Stop Lamp Mounting Screws 3 ± 0.5
15–178Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Headlamp Aiming System (Page 1 of 2)
EXTERIOR LAMPS
LTSMW150015T
15
15–179Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Headlamp Aiming System (Page 2 of 2)
EXTERIOR LAMPS
LTSMW150016T
15–180Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Parking, License Plate and Tail Lamps (Page 1 of 2)
EXTERIOR LAMPS
LTSMW150018T
15
15–181Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Parking, License Plate and Tail Lamps (Page 2 of 2)
EXTERIOR LAMPS
LTSMW150019T
15–182Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Fog Lamps (Page 1 of 2)
EXTERIOR LAMPS
LTSMW150020T
15
15–183Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Fog Lamps (Page 2 of 2)
EXTERIOR LAMPS
LTSMW150021T
15–184Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Side Turn Signal and Hazard Warning Lamps (Page 1 of 2)
EXTERIOR LAMPS
LTSMW150022T
15
15–185Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Turn Signal and Hazard Warning Lamps (Page 2 of 2)
EXTERIOR LAMPS
LTSMW150023T
15–186Chery Automobile Co., Ltd.