CHEVROLET CAMARO 1967 1.G Chassis Workshop Manual
Page 381 of 659
CLUTCH AND TRANSMISSIONS 7-22
Fig.
2X - Shift Linkage (Chevy II)
3.
Install Reverse Rod (J) with Retainer on Lever (N).
4.
With two Jam Nuts and Swivel loose on Rod (J) insert
and attach Swivel with Retainer to Lever (E).
5. Maintaining Lever (E) against Locating Gauge (B)
while holding Swivel run front Jam Nut against Swivel
then tighten rear Jam Nut against Swivel to specified
torque.
6. Install Rod (O) with Retainer on Lever (M)o
7. With two Jam Nuts and Swivel loose on Rod (O) insert
and attach Swivel with Retainer to Lever (C).
8. Repeat Step 5 Maintaining Lever (C) against Locating
Gauge (B).
9. Install Rod (K) with Retainer on Lever (L).
10.
With two Jam Nuts and Swivel retain to Lever (D).
11.
Repeat Step 5 maintaining Lever (D) against Locating
Gauge (B).
12.
Remove Locating Gauge and check shift to insure
proper operation. Readjust if necessary.
N
<
^ ii
K
3 A
1-2 DETENT
CAM
PIVOT PIN
DETENT
SPRING
3-4 DETENT
CAM
3-4
SHIFT FORK
1-2 SHIFTER
SHAFT ASSY.
REVERSE
SHIFTER SHAFT
ASSY.
3-4 SHIFTER
SHAFT ASSY.
DETENT SPRING
RETAINER
& BALL (UNDERNEATH) 1-2 SHIFTER R,NG
FORK
Fig.
3X - Comoro and Corvette Shift Linkage
Fig.
4X - Transmission Side Cover/ Shift Fork and Detent Assembly
TRANSMISSION SIDE COVER
Removal
1.
Disconnect control rods from levers.
2.
Shift transmission into neutral detent positions be-
fore removing cover.
3.
Remove cover assembly from transmission case
carefully and allow to drain.
Disassembly (Fig. 4X)
1.
Remove the outer shifter levers.
2.
Remove both shift forks from shifter shaft assem-
blies.
Remove all three shifter shaft assemblies
from cover. "O" ring seals around shifter shaft
may now be pryed out if required because of damage.
Remove reverse shifter shaft detent ball and spring,
3.
Remove detent cam spring and pivot retainer "C"
ring. Mark to identify for reassembly, then remove
both detent cams.
4.
Replace damaged parts.
CHEVROLET CHASSIS SERVICE MANUAL
Page 382 of 659
CLUTCH
AND
TRANSMISSIONS
7-23
Assembly (Fig.
4X)
1.
With detent spring tang projecting
up
over
the 3rd
and
4th
shifter shaft cover opening install
the
first
and second detent
cam
onto
the
detent
cam
pivot
pin.
With
the
detent spring tang projecting
up
over
the
first
and
second shifter shaft cover hole install
the
3rd
and 4th
detent
cam,
NOTE:
The 1-2
detent
cam has a
.090" greater
contour
on the
inside detent notch.
2.
3.
Install detent
cam
retaining
"C"
ring
to
pivot shaft,
and hook spring into detent
cam
notches.
Install
1-2 and 3-4
shifter shaft assemblies
in
cover
being careful
not to
damage seals. Install both shift
forks
to
shifter shaft assemblies, lifting
up on
detent
cam
to
allow forks
to
fully seat into position.
4.
Install reverse detent ball
and
spring
to
cover, then
install reverse shifter shaft assembly
to
cover.
5.
Install outer shifter levers, flat washers, lock wash-
ers
and
bolts.
Installation
1.
Shift shifter levers into neutral detent (center) posi-
tion. Position cover gasket
on
case.
2.
Carefully position side cover into place making sure
the shift forks
are
aligned with their respective
mainshaft clutch sliding sleeves.
Install cover attaching bolts
and
tighten evenly
to
specified torque.
Remove filler plug
and add
lubricant specified
in
Section
0, to
level
of
filler plug hole.
3.
4.
ALUMINUM POWERGLIDE
INDEX
Page
General
Description
7-23
Maintenance
and
Adjustments .............. 7—23
Oil
Level Check
7-23
Periodic
Oil
Change
7-24
Periodic
Low
Band Adjustment
7-24
Manual
Shift Linkage Check
and
Adjust
7-24
Floor
Shift Linkage
7-25
Floor
Mounted Control Lever
and
Bracket
Assembly
7-29
Throttle
Valve Linkage
.... 7-29
Neutral
Safety Switch
.. . 7-30
Throttle
Return Check Valve (Dashpot)
7-30
Component
Parts Replacement
7-30
Transmission
Replacement .............. 7—30
Page
Other
Service Operations
7-32
Diagnosis
7-32
Warming
Up
Transmission
7-32
Shop
Warm
Up , 7-32
Road
Warm
Up 7-32
Checking
Fluid Level
and
Condition
7-32
Manual
Linkage
7-32
Oil
Leaks
7-33
Basic
Pressure Checks
7-33
Wide
Open Throttle Upshift Pressure Check
.... 7-33
Idle
Pressure
in
Drive Range
7-33
Manual
"Low"
Range Pressure Check .......
7-33
Drive
Range Overrun (Coast) Pressure
.
.......
7-33
Powerglide
Shift Points
. . 7-35
GENERAL DESCRIPTION
The case
and
converter housing
of the two
speed alumi-
num Powerglide Transmission
is a
single case aluminum
unit. When
the
manual control
is
placed
in the
drive
po-
sition,
the
transmission automatically shifts
to low
gear
for initial vehicle movement.
As the car
gains speed
and
depending
on
load
and
throttle position,
an
automatic shift
is made
to
high gear.
A
forced downshift feature
pro-
vides
a
passing gear
by
returning
the
transmission
to low
range.
The
oil
pump assembly
is a
conventional gear type
and
the
oil
pump housing
is of the
large diameter type acting
as
the
front bulkhead
of the
transmission.
The
torque
converter
is a
conventional three element welded design
bolted
to the
engine flywheel which drives through
a
two-
speed planetary gearset.
The
high clutch assembly
is
typical
of the
designs used
in
this type transmission.
The
aluminum Powerglide uses
an
output shaft mounted
gov-
ernor which requires
a
hole through
the
output shaft.
The
reverse clutch assembly
is a
multiple disc type clutch.
The steel plates
are
splined directly
to the
case while
the
face plates
are
splined
to the
internal
or
ring gear.
The
clutch piston operates within
the
rear portion
of the
case.
The internal diameter
of the
pistoh
is
sealed to
an
integral
hub portion
of the
case rear bulkhead.
The
outside
dia-
meter
is
sealed
to a
machined portion
of the
case.
The
piston
is
hydraulically applied
and is
released
by
separate
coil springs.
The
valve body assembly
is
bolted
to the
bottom
of the
transmission case
and is
accessible
for
service
by
removing
the oil pan
assembly.
The
valve
body consists
of an
upper
and
lower body located
on
either
side
of a
transfer plate.
The
vacuum modulator
is lo-
cated
on the
left rear face
of the
transmission case.
The
modulator valve bore
is
located
in the
upper valve body.
MAINTENANCE
AND
ADJUSTMENTS
OIL LEVEL CHECK
The transmission
oil
level should
be
checked period-
ically
as
recommended
in
Section
0. Oil
should
be
added
only when level
is on or
below
the
"ADD" mark
on the dip
stick with
oil hot or at
operating temperature.
The oil
level
dip
stick
is
located
at the
right rear
of the
engine
compartment. Fill with
oil
specified
in
Section
0.
In order
to
check
oil
level accurately,
the
engine should
be idled with
the
transmission
oil hot and the
control
lever
in
neutral (N) position.
It
is
important that
the oil
level
be
maintained
no
higher than
the
"FULL" mark
on the
transmission
oil
level gauge.
DO NOT
OVERFILL,
for
when
the oil
level
CHEVROLET CHASSIS SERVICE MANUAL
Page 383 of 659
CLUTCH AND TRANSMISSIONS 7-24
is at the full mark on the dip stick, it is just slightly be-
low the planetary gear unit. If additional oil is added,
bringing the oil level above the full mark, the planetary
unit will run in the oil, foaming and aerating the oil. This
aerated oil carried through the various oil pressure pas-
sages (low servo, reverse servo, clutch apply, converter,
etc.) may cause malfunction of the transmission assem-
bly, resulting in cavitation noise in the converter and
improper band or clutch application. Overheating may
also occur.
If the transmission is found consistently low on oil, a
thorough inspection should be made to find and correct
all external oil leaks.
PERIODIC OIL CHANGE
The transmission oil should be changed periodically as
recommended in Section 0, and whenever transmission is
to be removed from the vehicle for repairs.
1.
Run engine for one minute in neutral prior to chang-
ing.
2.
Be sure vehicle is level or raise from the rear only.
3.
Remove the oil pan drain plug and allow oil to drain
thoroughly into a pan or can.
Replace drain plug and refill with approximately two
quarts of oil specified in Section 0.
NOTE: To refill the transmission, remove dip
stick from oil filler tube and refill transmission
with oil specified in Section 0 using filler tube
and funnel J-4264. Then, after shifting into all
ranges at idle speed to fill all oil passages, the
engine should be run at 800-1000 rpm with the
transmission in Neutral until the oil warms up,
then add oil as required to raise the fluid level
to the full mark on the dip stick. Refill capacity
is approximately 2 qts.
4.
Fig.
1PG - Adjusting Low Band Using J-21848
PERIODIC LOW BAND ADJUSTMENT (Fig. 1PG)
Low band adjustment should be periodically performed
at 12,000 mile intervals, or sooner, as necessary if op-
erating performance indicates low band slippage.
1.
Raise vehicle and place selector lever in neutral.
2.
Remove protective cap from transmission adjusting
screw.
3.
a. On Corvette Models: Drop left exhaust pipe for
clearance.
b.
On Chevelle Models: To gain clearance between
underbody and transmission, it may be necessary
to remove rear mount bolts from crossmember,
and move transmission slightly toward passenger
side of vehicle. .
4.
Loosen adjusting screw lock nut 1/4 turn and hold in
this position with wrench.
5.
Using Special Tool J-21848 adjust band to 70 in. lbs.
and back off four (4) complete turns for a band which
has been in operation for 6,000 miles or more,.or
three (3) turns for one in use less than 6,000 miles.
CAUTION: Be sure to hold the adjusting screw
lock nut at 1/4 turn loose with a wrench during"
the.adjusting procedure.
6. Tighten the adjusting screw lock nut to specified
torque.
CAUTION: The amount of back-off is not an
approximate figure, it must be exact.
MANUAL SHIFT LINKAGE CHECK & ADJUST
(Column Type)
1.
The shift tube and lever assembly must be free in the
mast jacket. See Section 9 for alignment of steering
column assembly if necessary.
2.
To check for proper shift linkage adjustment, lift
the transmission selector lever towards the steering
wheel. Allow the selector lever to be positioned in
drive (D) by the transmission detent.
NOTE: Do not use the indicator pointer as a
reference to position the selected lever. When
performing linkage adjustment, pointer is ad-
justed last.
3.
Release the selector lever. The lever should be in-
hibited from engaging low range unless the lever is
lifted.
4.
Lift the selector lever towards the steering wheel,
and allow the lever to be positioned in neutral (N) by
the transmission detent.
5.
Release the selector lever. The lever should now
be inhibited from engaging reverse range unless the
lever is lifted.
6. A properly adjusted linkage will prevent the selector
lever from moving beyond both the neutral detent, and
the drive detent unless the lever is lifted to pass
over the mechanical stop in the steering column.
7.
In the event that an adjustment is required, place
the selector lever in drive (D) position as determined
by the transmission detent. See Steps 2 and 3.
8. Loosen the adjustment swivel at the cross-shaft,
and rotate the transmission lever so that it contacts
the drive stop in the steering column.
9. Tighten the swivel and recheck the adjustment. See
2 and 6.
CHEVROLET CHASSIS SERVICE MANUAL
Page 384 of 659
CLUTCH AND TRANSMISSIONS 7-25
Fig.
2PG - Chevrolet Shift Linkage Adjustments
10.
11.
Readjust indicator needle if necessary to agree with
the transmission detent positions. See Section 9.
Readjust neutral safety switch if necessary to pro-
vide the correct relationship to the transmission
detent positions. See Section 12.
CAUTION: Any inaccuracies in the above ad-
justment may result in premature failure of the
transmission due to operation without controls
in full detent. Such operation results in reduced
oil pressure and in turn partial engagement of
the affected clutches. Partial
of the
clutches with sufficient pressure to cause ap-
parent normal operation of the vehicle will
result in failure of the clutches or other in-
ternal parts after only a few miles of operation.
Floor Shift Linkage
Chevrolet Linkage Adjustment (Fig. 6PG)
1.
Loosely assemble Nuts (A) and (B) on Lower Rod (C).
2.
Set Transmission Lever (D) in drive position.
NOTE:
Obtain drive position by moving Trans-
mission Lever counter-clockwise to low detent,
then clockwise one detent position to drive.
3.
Set Control Pawl Lever Rod (E) in Neutral or drive
notch of Detent (F). See View A.
4.
Apply load in direction of Arrow (Y) on Actuating
Lever (G) until pawl Rod comes in contact with
Detent at Contact Point (Z). See View A.
5. Place a 7/64" Spacer (H) between Nut (A) and Swivel
(J),
run Nut (A) until it touches spacer. Remove
Spacer and apply load in the direction on Arrow (X)
until it touches Nut (A). Tighten Nut (B) against
Swivel and lock Swivel between Nuts (A) and (B).
See View B.
Chevelle Linkage Adjustment (Fig. 7PG)
1.
Assemble Nuts (A) and (B) on Lower Rod (C) loosely.
2.
Set Transmission Lever (D) in drive position.
NOTE:
Obrain drive position by moving Trans-
CHEVROLET CHASSIS SERVICE MANUAL
Page 385 of 659
CLUTCH
AND
TRANSMISSIONS
7-26
TUBE
&
LEVER
ASM (B)
SELECTOR
PLATE
TRANSMISSION
LEVER
(A)
TUBE
B
LEVER
(B)
VIEW B
BRACKET
ROD
(C)
VIEW A
Fig.
3PG - Chevelle Shift Linkage Adjustments
BUSHING
VIEW
A
NUT{D)
ROD{C)
VIEWD
1.00MIN.
NOTE:
DIMENSION MUST
BE
MAINTAINED
WITH
TRANS.
IN"NEUTRAL" POSITION.
TUBE
&
LEVER ASM (&}
VIEWB
Fig.
4PG - Chevy II Shift Linkage Adjustments
CHEVROLET CHASSIS SERVICE MANUAL
Page 386 of 659
CLUTCH AND TRANSMISSIONS 7-27
Fig.
5PG - Camaro Shift Linkage Adjustment
mission Lever counter-clockwise to low detent
then clockwise one detent position to drive.
3.
Set Control Pawl Lever
drive notch of Detent (F).
Rod (E) in the neutral or
See View A.
4.
Apply load in direction of Arrow (Y) on Actuating
Lever (G) until pawl Rod comes in contact with
Detent at Contact Point (Z). See View A.
5. Place 7/64" Spacer (H) between Nut (A) and Swivel
(J),
run Nut (A) until it touches Spacer. Remove
Spacer and apply load in the direction of Arrow (X)
until it touches Nut (A). Tighten Nut (B) against
Swivel and lock Swivel between Nuts (A) and (B).
See View B.
The foregoing procedure will provide a 3/32"
over travel gap in the notches of Detent (F).
Chevy II Linkage Adjustment (Fig. 8PG)
1.
Assemble Nuts (D) and (E) on Rod (C) loosely.
2.
Set Transmission Control Actuating Lever (F) in
drive position.
3.
Set Control Pawl Lever Rod (J) in the neutral and
drive notch of Detent (K). See View B.
4.
Apply load in direction of Arrow (H) on Actuating
Lever (F) until Pawl Rod comes in contact with De-
tent (K) at Contact Point (G). See View B.
5. Place .090" Spacer between Nut (E) and Swivel, run
Nut (E) until it touches Spacer. Remove Spacer and
apply load in the direction of Arrow (G) until it
touches Nut (E). Tighten Nut (D) against Swivel and
lock Swivel between Nuts (E) and (D).
The foregoing procedure will provide a .070" over
travel gap in the notches of Detent (K).
Camaro Linkage Adjustment (Fig. 9PG)
1.
Loosely assemble nuts (A) and (B) on Lower Rod (C).
2.
Set Transmission Lever (D) in "DRIVE" position.
NOTE:
Obtain "DRIVE" position by moving
Trans. Lever Counter clockwise to "LOW" de-
tent, then clockwise one detent position to
"DRIVE."
3.
Set Control Pawl Rod (E) in the "NEUTRAL or
DRIVE" notch of Detent (F). See View A.
4.
Apply load in direction of Arrow (Y) on Actuating
Lever (G) until pawl Rod comes in contact with
Detent at Contact Point (Z). See View A and B.
5. Place a .094" Spacer (H) between Nut (A) and Swivel
(J),
run Nut (A) until it touches Spacer. Tighten Nut
(B) against Swivel and lock Swivel between Nuts (A)
and (B). See View B.
CHEVROLET CHASSIS SERVICE MANUAL
Page 387 of 659
CLUTCH AND TRANSMISSIONS
7-28
.PAWL
ROD (E)
DETENT
(F)
LOAD(Y)
NUT (A)
Fig.
6PG
-
Chevrolet Floor Shift Linkage Adjustment
DRIVE
POSITION
// CONTACT
POINT
Z
v ACTUATING
4./
VIEW
A
\ LEVER
G
ACTUATING LEVER (F)
LOAD{G)
1
ROD
(QSyYi-LOAD
(H)
NUT (D)
/tl—SPACER
/Hh-09
SWIVEL'
VIEW
A
#^
POINT
OF
V
CONTACT
(G)\\
A
DETENT (K)H^
¥
VUULPAWL
VIEW
B
y DETENT (K)
Fig.
7PG
-
Chevelle Floor Shift Linkage Adjustment
Fig.
SPG
-
Chevy
II
Floor Shift Linkage Adjustment
CHEVROLET CHASSIS SERVICE MANUAL
Page 388 of 659
CLUTCH AND TRANSMISSIONS 7-29
ROD
(E)~X\
or
POINT OF-i-7V
CONTACT
i
(2)
-
VIEW
^ROD
(C
LLEVER
r-D
I
j
.——j
A
{
(D)
ETENT
FWD.
B
\_
(?) LOAD (X)
SWIVEL (J)-\
ROD(CK V
NUT (B)-—-^
SPACER
(H)-^
K
/ / n
/LOAD (Y)
I^-NUT
(A)
k-.O94
/^A
VIEWB
L-DETENT
(F)
AQUATING LEVER
-PART
OF
LEVER
&
(G)
BRKT. ASM.
Fig.
10PG - Corvette Gear Shift Control Adjustment
Fig.
9PG - Comoro Floor Shift Linkage Adjustment
The foregoing procedure will provide a .050" over
travel gap in the notches of Detent (F).
Corvette Linkage Adjustment (Fig. 10PG)
1.
Set Transmission Bell Crank (E) in "PARK" position.
2.
Set Control Shaft Lever (A) in "PARK" position.
3.
Install Clevis (D) on Rod (B) loosely, attach Rod to
Bell Crank (E) and secure with retainer.
4.
With Lever (A) in "PARK'? position, adjust Clevis
at Lever (A) until clevis pin passes freely through
holes and secure with washer and cotter pin.
5. Check shifts to insure proper operation. Readjust
Clevis as necessary.
Corvette Powerglide Control Lever
and Bracket Assembly
Powerglide control lever and bracket assembly is a
straight line shift type, mounted to the floor of the body
rather than the transmission extension as in the past.
Shifting from one detent position to another is done by
depressing a round button located in the center of the
spherical' shift lever knob. If disassembly of this control
lever and bracket assembly is necessary, refer to Figure
11PG for parts breakdown and relative positioning for
assembly.
Floor Mounted Control Lever
and Bracket Assembly (Exc. Corvette)
If disassembly of this control lever and bracket as-
sembly is necessary, refer to Figure 12PG for parts
break down and relative positioning for assembly.
Throttle Valve Linkage Adjustment
L-4 and L-6 Models
With accelerator pedal depressed, Bell Crank on L-4
and L-6 models must be at wide open throttle position.
Dash Lever must be 1/64"-1/16" off Lever Stop and
Transmission Lever must be against transmission in-
ternal stop.
Fig.
11PG - Corvette Control Lever and
Bracket Assembly - Exploded
CHEVtOLET CHASSIS SERVICE
Page 389 of 659
CLUTCH AND TRANSMISSIONS
7*30
V-8 Models-With Uni-Directional Linkage
1.
Remove air cleaner.
2.
Disconnect accelerator linkage at carburetor.
3.
Disconnect accelerator return and TV rod return
springs.
4.
With right hand, pull TV upper rod forward until
transmission is through detent. With left hand, open
carburetor to wide open throttle position. Carbure-
tor must reach wide open throttle position at the
same time the ball stud contacts end of slot in upper
TV rod.
5. Adjust swivel on end of upper TV rod to obtain set-
ting described in Step 4. Allowable tolerance is
approximately 1/32".
6. Connect and adjust accelerator linkage as described
in Section 6.
7. Check for throttle linkage freedom.
Neutral Safety Switch Adjustment
The adjustment at the neutral safety switch is de-
scribed in the Electrical Section 12.
Throttle Return Check Valve (Dashpot) Adjustment
The adjustment of the throttle return check valve is
described in Section 6M for each carburetor installation.
Fig.
12PG - Floor Mounted Control Lever and
Bracket Assembly (Chevrolet Shown)
COMPONENT PARTS REPLACEMENT
TRANSMISSION REPLACEMENT (EXC. CORVETTE)
Removal
1.
Raise car on hoist (preferably) or on stand jack and
remove oil pan drain plug to drain oil.
NOTE:
If desired, the oil may be drained after
transmission removal.
2.
Disconnect the oil cooler lines (external cooled
models), vacuum modulator line and the speedometer
drive cable fitting at the transmission. Tie lines
out of the way.
3.
Disconnect manual and TV control lever rods from
transmission.
4.
Disconnect propeller shaft from transmission.
5. Install suitable transmission lift equipment to jack
or other lifting device and attach on transmission.
6. Disconnect engine rear mount on transmission ex-
tension, then disconnect the transmission support
crossmember and slide rearward.
7. Remove converter underpan, scribe flywheel-con-
verter relationship for assembly, then remove the
flywheel-to-converter attaching bolts.
NOTE:
The "light" side of the converter is
denoted by a "blue" stripe painted across the
ends of the converter cover and housing. This
marking should be aligned as closely as possible
with the "white" stripe painted on the. engine
side of the flywheel outer rim (heavy side of
engine) to maintain balance.
8. Support engine at the oil pan rail with a jack or other
suitable brace capable of supporting the engine
weight when the transmission is removed.
9. Lower the rear of the transmission slightly so that
the upper transmission housing-to-engine attaching
bolts can be reached using a universal socket and a
long extension. Remove upper bolts.
CAUTION: Oh V-8 engines, care must be taken
not to lower rear of transmission too far as the
distributor housing may be forced against the
dash causing damage to the distributor. It is
best to have an assistant observe clearance of
all upper engine components while the trans-
mission rear end is being lowered.
10.
Remove remainder of transmission housing-to-
engine attaching bolts.
11.
Remove the transmission by moving it slightly to the
rear and downward, then remove from beneath the
car and transfer to a work bench.
NOTE:
Observe converter when moving the
transmission rearward. If it does not move
with the transmission, pry it free of flywheel
before proceeding.
CAUTION: Keep front of transmission upward
to prevent the converter from falling out. Install
converter Tool J-9549 (or a similar tool con-
structed as shown in Figure 13PG, or, in an
emergency, a length of strong wire may be used)
immediately after removal from the engine.
Installation
NOTE:
The "light" side, of the converter is
denoted by a "blue" stripe painted across the
ends of the converter cover and housing. This
marking should be aligned as closely as possible
CHEVROLET CHASSIS SERVICE MANUAL
Page 390 of 659
CLUTCH AND TRANSMISSIONS 7-31
with the "white" stripe painted on the engine
side of the flywheel outer rim, denoting the
"heavy" side of the engine.
1.
Mount transmission on transmission lifting equip-
ment installed on jack or other lifting device.
2.
Remove converter holding tool.
CAUTION: Do not permit converter to move
forward after removal of holding tool.
3.
Raise transmission into place at rear of engine and
install transmission case to engine upper mounting
bolts,
then install remainder of the mounting*bolts.
Torque bolts to 35 ft. lbs.
4.
Remove support from beneath engine, then raise
rear of transmission to final position.
5. Through flywheel cover opening align as closely as
possible the "white" flywheel balance mark stripe
and the "blue" painted stripe on the end of converter
cover and housing. If scribed during removal, align
scribe marks on flywheel and converter cover. In-
stall converter to flywheel attaching bolts. Torque
bolts to 15-20 ft. lbs.
6. Install converter under pan.
7. Reinstall transmission support crossmember to
transmission and frame.
8. Remove transmission lift equipment.
9. Connect propeller shaft to transmissions.
10.
Connect manual and TV control lever rods to
transmission.
11.
Connect oil cooler lines (if so equipped), vacuum
Fig.
13PG - Converter Holding Tool
modulato:* line, and speedometer drive cable to
transmission.
12.
Refill transmission through filler tube, using Funnel
J-4264 and following the recommended procedure
provided earlier in this section.
13.
Check transmission for proper operation and for
leakage. Check and, if necessary, adjust linkage.
CORVETTE POWERGLIDE TRANSMISSION
Replacement
1.
Disconnect battery ground cable.
2.
Remove ball end from transmission shift control
lever.
3.
Raise front and rear of vehicle.
4.
Insert a block of wood between the top of the dif-
ferential carrier housing and the underbody (to
prevent upward travel of the carrier when the car-
rier front support is disconnected).
5. Disconnect the differential carrier front support
from its frame bracket, by removing the nut on the
underside of the biscuit mount.
6. Pry the carrier downward to relieve load while re-
moving the two center mounting bolts from the
carrier front support. (To pry carrier downward
insert crowfoot end of a pry bar**hrough the open-
ing in the carrier front support, hooking end of bar
over top of the center mounting bolt pad cast in the
underside of the carrier).
7. Pivot carrier support downward for access to prop
shaft "U"-joint.
8. Disconnect prop shaft front and then rear
"U"
bolts.
9. Disconnect parking brake cable from ball socket at
idler lever located near center of underbody.
10.
Remove prop shaft by moving shaft forward.
11.
Remove left bank exhaust pipe.
12.
Remove right bank exhaust pipe and heat riser.
13.
Disassemble the transmission mount, as follows:
a. Remove the two bolts that attach rear mount
cushion to the rear mount bracket.
b.
Support engine under oil pan and raise engine to
remove load from rear mount cushion.
CAUTION: To avoid damage to oil pan, a suit-
able wide base, heavy wood platform should be
placed between the jack pad and the oil pan.
c. Remove the three transmission mount bracket-
to-crossmember bolts, then remove mount
bracket.
d. Remove the two bolts from mount pad to trans-
mission case and remove rubber mount cushion
and exhaust pipe "yoke".
14.
Disconnect oil cooler lines at transmission and
swing lines clear.
15.
Remove connector underpan.
16.
Remove converter to flywheel attaching bolts.
17.
At transmission disconnect vacuum modulator line
and speedometer cable.
18.
Disconnect transmission shift linkage from trans-
mission gearshift control lever. Remove shift lever.
19.
At transmission, remove throttle valve linkage and
disconnect neutral safety switch linkage, also re-
move the gearshift control linkage.
20.
Remove neutral safety switch from transmission
control bracket.
CHEVROLET CHASSIS SERVICE