automatic transmission fluid CHEVROLET KODIAK 2005 Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Two Safety Cautions about Engine Fan
Breakage...................................................5-5
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
Additives.......................................................5-6
Diesel Engine Fuel.........................................5-7
What Fuel to Use...........................................5-8
Very Cold Weather Operation.........................5-10
Water in Fuel...............................................5-10
Running Out of Fuel.....................................5-15
Fuel Filter Replacement.................................5-16
Fuels in Foreign Countries.............................5-17
Filling the Tank............................................5-18
Filling a Portable Fuel Container.....................5-19
Checking Things Under the Hood....................5-20
Hood Latches...............................................5-20
Engine Oil (Caterpillar
®Diesel Engine).............5-22
Engine Oil (DURAMAX®Diesel)......................5-22
Engine Oil (Gasoline Engine)..........................5-26
Engine Oil Life System (Gasoline Engine)........5-29
Engine Oil Life System (DURAMAX
®Diesel).....5-31
Engine Oil Life System (Caterpillar®
Diesel Engine)..........................................5-32Engine Air Cleaner/Filter................................5-33
Automatic Transmission Fluid.........................5-34
Manual Transmission Fluid.............................5-35
Engine Coolant (Gas and
DURAMAX
®Engines).................................5-36
Engine Coolant (Caterpillar®Diesel Engines).....5-38
Coolant Surge Tank Pressure Cap..................5-38
Engine Overheating.......................................5-38
Cooling System (Gas and
DURAMAX
®Engines).................................5-40
Engine Fan Noise.........................................5-45
Power Steering Fluid.....................................5-45
Windshield Washer Fluid................................5-46
Brakes........................................................5-47
Battery........................................................5-55
Jump Starting...............................................5-56
Rear Axle.......................................................5-60
Rear Axle Shift Motor....................................5-62
Four-Wheel Drive............................................5-62
Front Axle......................................................5-63
Noise Control System.....................................5-64
Tampering with Noise Control System
Prohibited.................................................5-64
Bulb Replacement..........................................5-65
Windshield Wiper Blade Replacement..............5-65
Section 5 Service and Appearance Care
5-1

How to Inspect the Engine
Air Cleaner/Filter
Locate the filter change indicator. When the change
indicator turns black or is in the red/orange change area,
replace the filter and reset the indicator.
To inspect the engine air cleaner/filter, remove the filter
from the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt,
a new filter is required.
{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned.
The air cleaner not only cleans the air; it helps
to stop ame if the engine backres. If it is
not there and the engine backres, you could
be burned. Do not drive with it off, and be
careful working on the engine with the air
cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/lter in place when you
are driving.
Automatic Transmission Fluid
When to Check
A good time to check your automatic transmission fluid
level is when the engine oil is checked. See your Allison
Automatic Transmission Operator’s Manual to find out
when to change your transmission fluid and filters.
How to Check and What to Use
The Allison Automatic Transmission Operator’s Manual
that came with the vehicle shows how to check the
automatic transmission fluid and what fluid to use.
Automatic Transmission External Filter
Your automatic transmission filter requires periodic
replacement.
Consult the Allison Automatic Transmission Operator’s
Manual that came with the vehicle for proper change
intervals.
5-34

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart C: Recommended Fluids
and Lubricants on page 6-32for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 2.1 lbs 1.0 kg
Cooling System – C4/C5 Models
6.6L AutomaticTransmission 27.3 qt 25.8 L
6.6L Manual Transmission 27.6 qt 26.1 L
8.1L Automatic Transmission 29.8 qt 28.2 L
8.1L Manual Transmission 30.1 qt 28.5 L
Cooling System – C6/C7/C8 Automatic Transmission
7.2L Caterpillar
®C7 Engine (hp 207 - 230) 31.4 qt 29.7 L
7.2L Caterpillar®C7 Engine (hp 250 - 300) 31.2 qt 29.5 L
7.8L DURAMAX®7800 Engine (hp 200 - 215) 33.7 qt 31.9 L
7.8L DURAMAX®7800 Engine (hp 230 - 275) 33.3 qt 31.5 L
8.1L Vortec 8100 MD Gas (hp 225 - 295) 32.5 qt 30.8 L
5-95

ApplicationCapacities
English Metric
Transmission Fluid, Automatic
3000 RDS and EVS, and 3500 RDS and EVS 52.0 pt 24.6 L
1000 HS, RDS, MH, PTS and EVS, 2200 HS, RDS, MH,
PTS and EVS, 2500 HS and RDS, and 2400 Series35.0 pt 13.5 L
Add 2 pints (1 L) when changing spin-on or remote filter.
See the Allison
®Automatic Transmission Operator’s Manual for fluid check and maintenance information.
Transmission Fluid, Manual
FS5205A, FS5205C 11.6 pt 5.5 L
FS6305A, FS6305B, 18.4 pt 8.7 L
FS5406, FSO8406 18.5 pt 8.8 L
RT6609 12.5 pt 5.9 L
RT8709B 25.1 pt 11.8 L
RT8908LL 29.1 pt 13.8 L
ZF S6-650 12.7 pt 6.0 L
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck the fluid level after filling.
5-99

Part C: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine Oil
(Gasoline
Engine)Engine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, see “Engine Oil” in
the Index.
Engine Oil
(DURAMAX
®
Diesel Engine)Engine oil with the letters CI-4 or
CH-4 is best for your vehicle. The
CI-4 or CH-4 designation may
appear either alone or in
combination with other API
designations, such as API CI-4/SL.
These letters show American
Petroleum Institute levels of quality.
To determine the preferred viscosity
for your vehicle’s diesel engine, see
“Engine Oil” in the Index.
Engine Oil
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine oil
recommendations.
Usage Fluid/Lubricant
Engine Coolant
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine
coolant recommendations.
Engine Coolant
(Gasoline
Engine &
DURAMAX
®
Diesel)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. See “Engine Coolant” in
the Index.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Clutch Bearing
LubricantClutch Bearing Lubricant
(GM Part No. 12378484 or
equivalent NLGI #3 consistency).
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease
(GM Part No. U.S. 1051344, in
Canada 903037) or NLGI #3
consistency.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Manual
Transmission
(Except ZF
6-Speed)Synthetic Manual Transmission Fluid
(GM Part No. U.S. 12345724, in
Canada 10953510).
6-32

Usage Fluid/Lubricant
Manual
Transmission
(ZF 6-Speed)Synthetic Transmission Fluid
approved to Allison Transmission
®
specification TES-295
(GM Part No. U.S. 12378515, in
Canada 88900701).
Automatic
TransmissionSee the Allison Transmission
®
Operator’s Manual for correct
transmission fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
Bearings
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Front Wheel
Bearings with
Oil Filled HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Transfer Case
(Four-Wheel
Drive)DEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Usage Fluid/Lubricant
Front Axle
(Four-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Rear Axle Shift
Motor LubricantRefrigerant Oil
(GM Part No. U.S. 5416939, in
Canada 10953496).
Propshafts and
SplinesWheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with
Teflon, Superlube
(GM Part No. U.S. 12371287, in
Canada 10953437).
6-33

Audio System(s).............................................3-44
AM-FM Radio.............................................3-45
Care of Your Cassette Tape Player................3-58
Care of Your CD Player...............................3-59
Care of Your CDs........................................3-59
Chime Level Adjustment...............................3-59
Fixed Mast Antenna.....................................3-59
Radio with Cassette.....................................3-48
Radio with CD............................................3-53
Setting the Time..........................................3-45
Theft-Deterrent Feature................................3-57
Understanding Radio Reception.....................3-57
Automatic Ether Injection System......................5-68
Automatic Transmission
Fluid..........................................................5-34
Operation...................................................2-28
Axle, Two-Speed Rear Axle Electric
Shift Control...............................................2-26B
Battery..........................................................5-55
Bench Seat, Split............................................. 1-6
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Diesel Engine Exhaust.................................2-25
Emergencies................................................ 4-8
Exhaust Indicator Light.................................3-40
Hydraulic Systems......................................... 4-6
System Warning Light..................................3-31
Trailer Hand Control Valve.............................. 4-8
Brakes..........................................................5-47
Air .............................................................2-40
Hydraulic....................................................2-38
Propshaft Brake Burnish Procedure................2-39
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-11
Bulb Replacement...........................................5-65
2

F
Filter
Engine Air Cleaner......................................5-33
Filter Minder Gage..........................................3-43
Finish Damage...............................................5-85
Fixed Mast Antenna........................................3-59
Flat Tire........................................................5-78
Fluid
Automatic Transmission................................5-34
Manual Transmission....................................5-35
Power Steering...........................................5-45
Windshield Washer......................................5-46
Four-Wheel Drive....................................2-33, 5-62
Front Axle......................................................5-63
Front Wheel Bearings with Oil-Filled Hubs..........5-69
Fuel............................................................... 5-6
Additives...................................................... 5-6
Diesel Engine Fuel........................................ 5-7
Filling a Portable Fuel Container....................5-19
Filling Your Tank..........................................5-18
Filter..........................................................5-66
Filter Replacement.......................................5-16Fuel (cont.)
Fuels in Foreign Countries............................5-17
Gage.........................................................3-42
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-6
Primary Filter and Water Separator................5-67
Running Out of Fuel....................................5-15
Secondary Filter and Water
Separator/Heater......................................5-68
Very Cold Weather Operation........................5-10
Water in Fuel..............................................5-10
Water in Warning Light.................................3-43
What Fuel to Use.......................................... 5-8
Fuses
Fuses and Circuit Breakers...........................5-89
Instrument Panel Fuse Block.........................5-89
Underhood Fuse Block.................................5-92
Windshield Wiper.........................................5-88
6

M
Maintenance, Normal Replacement Parts..........5-100
Maintenance Schedule
At Each Fuel Fill.........................................6-27
At Least Once a Year..................................6-31
At Least Twice a Year..................................6-28
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-27
Part C - Recommended Fluids and
Lubricants...............................................6-32
Part D - Maintenance Record........................6-34
Scheduled Maintenance................................. 6-5
Scheduled Maintenance Supplements............... 6-5
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-36
Manual Seats................................................... 1-2
Manual Transmission
Fluid..........................................................5-35
Operation...................................................2-29
Manual Windows.............................................. 2-8
Marker Lamps................................................3-16
Mirrors
Manual Rearview Mirror................................2-45
Outside Convex Mirrors................................2-46
Outside Heated Mirrors................................2-46Mirrors (cont.)
Outside Manual Mirrors................................2-45
Outside Power Mirrors..................................2-45
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-11
Noise Control System, Tampering......................5-64
Normal Maintenance Replacement Parts...........5-100
O
Odometer......................................................3-26
Odometer, Trip...............................................3-26
Off-Road Recovery..........................................4-13
Oil
Change Engine Oil Light...............................3-38
Engine...............................................5-22, 5-26
Low Oil Level Light......................................3-38
Pressure Gage............................................3-37
Oil, Engine Oil Life System..............5-29, 5-31, 5-32
Older Children, Restraints................................1-27
Online Owner Center........................................ 7-3
Other Service Items
Air Conditioning System...............................5-70
Automatic Ether Injection System...................5-68
Front Wheel Bearings with Oil-Filled Hubs.......5-69
Fuel Filter...................................................5-66
9

Towing
Power Take-Off (PTO)..................................4-38
Your Vehicle...............................................4-35
Traction
Control System (TCS)..................................4-10
Trailer
Connections................................................4-37
Trailer Brake Hand Control Valve........................ 4-8
Transmission
Fluid, Automatic...........................................5-34
Fluid, Manual..............................................5-35
Service Warning Light..................................3-31
Temperature Gage.......................................3-39
Transmission Operation, Automatic....................2-28
Transmission Operation, Manual........................2-29
Trip Odometer................................................3-26
Turn and Lane-Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-7
Two-Speed Rear Axle Electric Shift Control.........2-26U
Understanding Radio Reception........................3-57
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-32
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders.................................................... 7-6
Vehicle Identification
Number (VIN).............................................5-87
Service Parts Identification Label...................5-88
Service Statement.......................................5-87
Ventilation Adjustment......................................3-23
Visors...........................................................2-10
Voltmeter Gage..............................................3-30
13