relay CHRYSLER VOYAGER 2001 Manual Online

TEST ACTION APPLICABILITY
5 Turn the ignition on.
Disconnect the Headlamp Washer Pump Motor connector.
Actuate the washers.
Measure the voltage of the Washer Pump Output Circuit.
Is the voltage above 10.0 volts?All
Ye s®Replace the Headlamp Washer Pump Motor.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Turn the ignition off.
Install a known good relay in place of the Headlamp Washer Relay.
Turn the Washers on.
Do the Headlamp Washers operate normally?All
Ye s®Replace the Headlamp Washer Relay.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Front Control Module.
Perform BODY VERIFICATION TEST - VER 1.
974
WINDSHIELD WIPER & WASHER
HEADLAMP WASHER RELAY OPEN ÐContinued

Symptom:
HEADLAMP WASHER RELAY SHORT TO BATT
POSSIBLE CAUSES
FUSED B+ CIRCUIT OPEN
HEADLAMP WASHER RELAY CONTROL CIRCUIT OPEN
HEADLAMP WASHER PUMP MOTOR
HEADLAMP WASHER RELAY
FRONT CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Disconnect the Headlamp Washer Relay.
Measure the voltage of the Fused B+ Circuit.
Is the voltage above 10.0 volts?All
Ye s®Go To 2
No®Repair the Fused B+ Circuit for an open condition.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Headlamp Washer Relay.
Disconnect the FCM harness connector.
Measure the resistance of the Headlamp Washer Relay Control Circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 3
No®Repair the Headlamp Washer Relay Control Circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition on.
Disconnect the Headlamp Washer Pump Motor connector.
Actuate the washers.
Measure the voltage of the Washer Pump Output Circuit.
Is the voltage above 10.0 volts?All
Ye s®Replace the Headlamp Washer Pump Motor.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
4 Turn the ignition off.
Install a known good relay in place of the Headlamp Washer Relay.
Turn the Washers on.
Do the Headlamp Washers operate normally?All
Ye s®Replace the Headlamp Washer Relay.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Front Control Module.
Perform BODY VERIFICATION TEST - VER 1.
975
WINDSHIELD WIPER & WASHER

Symptom:
REAR WASHER OUTPUT OPEN
When Monitored and Set Condition:
REAR WASHER OUTPUT OPEN
When Monitored: Ignition on.
Set Condition:
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
FUSED ACCESSORY RELAY OUTPUT CIRCUIT
REAR WASHER MOTOR CONTROL CIRCUIT OPEN
REAR WASHER MOTOR CONTROL CIRCUIT SHORT TO VOLTAGE
REAR WASHER PUMP MOTOR
FRONT CONTROL MODULE
TEST ACTION APPLICABILITY
1 Ignition on, engine not running.
Press the Rear Washer Switch.
Does the Rear Washer Motor Function?All
Ye s®Go To 2
No®Go To 3
2 Turn the ignition on.
With the DRBIIIt, erase all BCM and FCM DTCs.
Turn the ignition off.
The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wiring while checking for shorts and open circuits.
Were there any problems found?All
Ye s®Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
978
WINDSHIELD WIPER & WASHER

TEST ACTION APPLICABILITY
3 Turn the ignition off to the lock position.
Disconnect the Rear Washer Pump Motor harness connector.
Note: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
Using a 12-volt test light connected to ground, check the Fused Accessory Relay
Output circuit in the Rear Washer Pump Motor harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Go To 4
No®Repair the Fused Accessory Relay Output circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off to the lock position.
Disconnect the Rear Washer Pump Motor harness connector.
Note: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
Using a 12-volt test light connected to 12 Volts, check the Rear Washer Pump Motor
Control circuit in the Rear Washer Pump Motor harness connector while pressing the
Rear Washer Switch.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Replace the Rear Washer Pump Motor in accordance with the
Service Information.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 5
5 Turn the ignition off to the lock position.
Disconnect the Front Control Module harness connector.
Disconnect the Rear Washer Pump Motor harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance of the Rear Washer Pump Motor Control Circuit from the
Front Control Module connector to the Rear Washer Pump Motor harness connector.
Is the resistance above 5.0 ohms?All
Ye s®Repair the Rear Washer Pump Motor Control Circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Turn the ignition off to the lock position.
Disconnect the Front Control Module connector.
Disconnect the Rear Washer Pump Motor harness connector.
Note: Check connectors - Clean/repair as necessary.
Turn the ignition on.
Using a 12-volt test light connected to ground, check the Rear Washer Pump Motor
Control circuit.
Does the test light illuminate brightly?All
Ye s®Repair the Rear Washer Pump Motor Control Circuit for a short
to voltage.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Front Control Module in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
979
WINDSHIELD WIPER & WASHER
REAR WASHER OUTPUT OPEN ÐContinued

ROAD TEST VERIFICATION - VER-2 APPLICABILITY
1. Inspect the vehicle to ensure that all engine components are properly installed and
connected. Reassemble and reconnect components as necessary.
2. If this verification procedure is being performed after a non-DTC test, perform steps 3 and
4.
3. Check to see if the initial symptom still exists. If there are no trouble codes and the symptom
no longer exists, the repair was successful and testing is now complete.
4. If the initial or another symptom exists, the repair is not complete. Check all pertinent
Technical Service Bulletins (TSBs) and return to the Symptom List if necessary.
5. For previously read DTCs that have not been dealt with, return to the Symptom List and
follow the diagnostic path for that DTC; otherwise, continue.
6. If the Engine Control Module (ECM) (diesel only) or Powertrain Control Module (PCM) has
not been changed, perform steps 7 and 8, otherwise, continue with step 9.
7. With the DRB, erase all diagnostic trouble codes (DTCs), then disconnect the DRB.
8. Turn the ignition off for at least 10 seconds.
9. Ensure no DTCs remain by performing steps 10 through 13.
10. Road test the vehicle. For some of the road test, go at least 64 km/h (40 MPH). If this test
is for an A/C Relay Control Circuit, drive the vehicle for at least 5 minutes with the A/C on.
11. At some point, stop the vehicle and turn the engine off for at least 10 seconds, then restart
the engine and continue.
12. Upon completion of the road test, turn the engine off and check for DTCs with the DRB.
13. If the repaired DTC has reset, the repair is not complete. Check for any pertinent Technical
Service Bulletins (TSBs) and return to the Symptom List. If there are no DTCs, the repair was
successful and is now complete.
Are any DTCs or symptoms remaining?All
Ye s®Repair is not complete, refer to appropriate symptom.
No®Repair is complete.
SKIS VERIFICATION APPLICABILITY
1. Reconnect all previously disconnected components and connectors.
2. Obtain the vehicle's unique Personal Identification Number (PIN) assigned to it's original
SKIM. This number can be obtained from the vehicle's invoice or Chrysler's Customer Center
(1-800-992-1997).
3. NOTE: When entering the PIN, care should be taken because the SKIM will only
allow 3 consecutive attempts to enter the correct PIN. If 3 consecutive incorrect
PIN's are entered the SKIM will Lock Out the DRB III for 1 hour.
4. To exit Lock Out mode, the ignition key must remain in the Run position continually for 1
hour. Turn off all accessories and connect a battery charger if necessary.
5. With the DRB III, select Theft Alarm, SKIM and Miscellaneous. Then select desired
procedure and follow the steps that will be displayed.
6. If the SKIM has been replaced, ensure all of the vehicle ignition keys are programmed to the
new SKIM.
7. NOTE: Prior to returning vehicle to the costumer, perform a module scan to be
sure that all DTC's are erased. Erase any DTC's that are found.
8. With the DRB III erase all DTC's. Perform 5 ignition key cycles leaving the key on for at least
90 seconds per cycle.
9. With the DRB III, read the SKIM DTC's.
Are there any SKIM DTC's?All
Ye s®Repair is not complete, refer to appropriate symptom.
No®Repair is complete.
993
VERIFICATION TESTS
Verification Tests ÐContinued

BLOWER MOTOR RESISTOR C1 (MTC) - BLACK 6 WAYCAV CIRCUIT FUNCTION
1 C75 12DB/GY BLOWER MOTOR HIGH DRIVER
2 C74 12DB/WT BLOWER MOTOR M3 DRIVER
3 C73 14DB/VT BLOWER MOTOR M2 DRIVER
4 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
5 C72 16DB/OR BLOWER MOTOR M1 DRIVER
6 C71 16DB/BR BLOWER MOTOR LOW DRIVER
BLOWER MOTOR RESISTOR C2 (MTC) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 C70 12DG REAR BLOWER HIGH SPEED
2 C7 12BK HIGH SPEED BLOWER MOTOR
BODY CONTROL MODULE C1 - BLACK/BLACK 6 WAYCAV CIRCUIT FUNCTION
1 A102 12WT/RD FUSED B(+)
2 A701 16BR/RD FUSED B(+) (HAZARD)
3 Z100 12BK/TN GROUND
4- -
5 A101 12VT/RD FUSED B(+)
6- -
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1013
CONNECTOR PINOUTS

BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAYCAV CIRCUIT FUNCTION
1 L61 18WT/LG LEFT FRONT TURN SIGNAL DRIVER
2 L63 18WT/DG LEFT REAR TURN SIGNAL DRIVER
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
5 F20 20PK/WT IGNITION SWITCH OUTPUT (RUN-START)
6 G25 20VT/TN (HIGH LINE) LIFTGATE SWITCH MUX
7 A114 20GY/RD FUSED B(+) (I.O.D.)
8- -
9 L1 18WT/LG BACK-UP LAMP DRIVER
10 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
11 P2 20TN/GY RIGHT FRONT DOOR LOCK DRIVER
12 P38 20TN/DB RIGHT SLIDING DOOR LOCK DRIVER
13 - -
14 - -
15 Z15 18BK/TN GROUND
16 G920 20VT/YL (MEMORY) MEMORY SEAT SWITCH RETURN
17 G153 20VT/YL (POWER
LIFTGATE)LIFTGATE MODULE WAKE UP SIGNAL
18 P32 20TN/VT LEFT SLIDING DOOR LOCK DRIVER
19 Z10 18BK/TN GROUND
20 P5 20TN/OR LEFT SLIDING DOOR UNLOCK DRIVER
21 P164 18LG/DB (BUILT-UP-
EXPORT)PASSENGER FOLDING MIRROR RELAY INPUT
22 P30 20TN/DG LIFTGATE HANDLE SWITCH SENSE
23 - -
24 G200 20VT/BR (MEMORY) MEMORY SEAT SET SWITCH MUX
25 M22 20YL/OR COURTESY LAMPS DRIVER
26 P4 20TN/BR RIGHT FRONT DOOR UNLOCK DRIVER
27 P34 20TN/LB RIGHT SLIDING DOOR UNLOCK DRIVER
28 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
29 P159 20TN/DG (BUILT-UP-
EXPORT)DRIVER FOLDING MIRROR FOLD DRIVER
30 P174 20TN/LB (BUILT-UP-
EXPORT)RIGHT FOLDING MIRROR UNFOLD DRIVER
31 P171 20TN/YL (BUILT-UP-
EXPORT)LEFT FOLDING MIRROR UNFOLD DRIVER
32 W13 18BR/LG REAR WIPER MOTOR CONTROL
33 M24 20YL/WT COURTESY LAMPS DRIVER
34 L38 20WT/YL (BUILT-UP-
EXPORT)REAR FOG LAMP SWITCH OUTPUT
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1014
CONNECTOR PINOUTS

BODY CONTROL MODULE C4 - BLACK/GRAY 34 WAYCAV CIRCUIT FUNCTION
1 E18 20OR/LB (POWER
MIRRORS)PANEL LAMPS DRIVER (MIRROR SWITCH)
2 E12 20OR/GY PANEL LAMPS DRIVER (HVAC)
3 E19 20OR/BR PANEL LAMPS DRIVER (HEADLAMP SWITCH)
4 D9 20WT/GY RKE MODULE PROGRAM ENABLE
5 G150 20VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
6 E17 20OR/YL (EXCEPT
BUILT-UP-EXPORT)PARADE MODE SIGNAL (RADIO)
7 P162 20LG/DG (BUILT-UP-
EXPORT)PASSENGER FOLDING MIRROR RELAY CONTROL
8 G69 20VT/WT (HIGH LINE) VTSS INDICATOR DRIVER
9 L161 20WT/LG LEFT TURN INDICATOR DRIVER
10 F504 20GY/PK IGNITION SWITCH OUTPUT (RUN)
11 E14 20OR/TN PANEL LAMPS DRIVER (RADIO)
12 E13 20OR/YL PANEL LAMPS DRIVER (INSTRUMENT CLUSTER)
13 X920 20GY/OR RADIO CONTROL MUX RETURN
14 G900 20VT/OR IGNITION SWITCH SENSE RETURN
15 - -
16 - -
17 L160 20WT/TN RIGHT TURN INDICATOR DRIVER
18 M26 20YL/DB HALO LAMP DRIVER
19 - -
20 - -
21 - -
22 G902 20VT/OR MULTI-FUNCTION SWITCH MUX RETURN
23 - -
24 - -
25 - -
26 M28 20YL/TN GLOVE BOX LAMP DRIVER
27 - -
28 - -
29 - -
30 - -
31 G96 20VT/DG REMOTE KEYLESS ENTRY INTERFACE
32 B27 20DG/WT TRACTION CONTROL SWITCH SENSE
33 P136 20TN/YL (BUILT-UP-
EXPORT)FOLDING MIRROR SWITCH SENSE
34 G26 20VT/OR CHIME DRIVER
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1016
CONNECTOR PINOUTS

DRIVER BLEND DOOR ACTUATOR (ATC) - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 C61 20DB/LG DRIVER BLEND DOOR DRIVER (A)
2 C161 20LB/WT DRIVER BLEND DOOR DRIVER (B)
DRIVER BLEND DOOR ACTUATOR (MTC) - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 C34 20DB/LB (LHD) COMMON DOOR DRIVER (B)
1 C61 20LB/WT(RHD) DRIVER BLEND DOOR DRIVER (A)
2 C34 20DB/LB (RHD) COMMON DOOR DRIVER (B)
2 C61 20LB/WT (LHD) DRIVER BLEND DOOR DRIVER (A)
DRIVER DOOR LOCK SWITCH - BLACK 3 WAYCAV CIRCUIT FUNCTION
1 F304 16WT/PK (EXCEPT
POWER WINDOWS)FUSED ACCESSORY RELAY OUTPUT
1 F304 16WT/PK (POWER
WINDOWS)FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 G160 20VT/LG (RHD) RIGHT DOOR LOCK SWITCH MUX
2 G161 20VT/DG (LHD) LEFT DOOR LOCK SWITCH MUX
3 Z461 20BK/DG (LHD) GROUND
3 Z460 20BK/LG (RHD) GROUND
DRIVER SEAT BELT SWITCH - WHITE 2 WAYCAV CIRCUIT FUNCTION
1 R59 18LG/TN DRIVER SEAT BELT SWITCH LINE 1
2 R57 18LG/GY DRIVER SEAT BELT SWITCH LINE 2
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1037
CONNECTOR PINOUTS

DRIVER SEAT BELT TENSIONER-2WAYCAV CIRCUIT FUNCTION
1 R53 18LG/YL DRIVER SEAT BELT TENSIONER LINE 2
2 R55 18LG/DG DRIVER SEAT BELT TENSIONER LINE 1
ELECTRIC WIPER DE-ICER C1 - WHITE 2 WAYCAV CIRCUIT FUNCTION
1 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
2- -
ELECTRIC WIPER DE-ICER C2 - WHITE 2 WAYCAV CIRCUIT FUNCTION
1 C900 18LB/VT WIPER DE-ICER DRIVER
2- -
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1038
CONNECTOR PINOUTS