wheel DATSUN 210 1979 Manual PDF

Steering
System

SPEOAL

SERVICE
TOOLS

Tool
number
tool
name

ST27180001

Steering
wheel

puller

n

I

KV
48100300
Strut

steering
gear
box

attachment

1l

1

III
11

Preload

gauge

Torque
wrench

Socket

adapter

Socket

adapter
ST3127SOO0

DGG91030000

@HT62940000

l
HT62900000

l
Q
IKent

Moore
No

Reference

page
or

Fis
No

J
25726

Fig
ST
4

J
25729

Fig
ST
20

J
25765

D

J

25765

@

@

Fig
ST
23
Tool
number

tool
name

ST29020001

Steering
gear
arm

puller

H172520000

Ball

joint
remover

ST
15
Kent

Moore
No

Reference

page
or

Fis
No

J

25725

Fig
ST
15

Page
ST
12

Fig
ST
28

Body

2

Length
of

shock
absorber

Front

shock
absorber

I
164
6
46

q
j
0

I
0

0

67
2

64

Rear
shock
absorber

G
riA
l

yll

L
J

J

Unit
mm
in

3

Checking
shock

absorber

I
Place
car
in

front
of

a

wall

Apply
hand

brake
and

place
wheel

chocks

securely

2

Place
a

jack
between
wall

and

extend

jack

approximately
20

mm

0
79
in

The

bumper
should

move

approxilnately
50

mm

I
97
in

back

ward

through
shock
absorber

opera

tion
See

Fig
BF
IO

Note
Use
a

jack
with

y
of

more
than
600

kg
I

3231b
94
3
70

rL
I

i

r
T

l
f
L
W

67
2

64

1

8F742B

Fig
BF
9

Length

of
Shock
Absorber

3

Make
sure

bumper
returns
to
its

original
position
when

jack
is
re

tracted

Note

When

replacing
shock
absorb

ers
make
Sure

they
are
of
the
same

type
and

rating
and

manufactured

by
the
same

maker

4
For

rear

bumper
utilize

the

same

procedures
as
described
for
front

bumper

f

BF7438
1

Front

bumper

2
Jack

3
Wheel
chock

Fig
BF
10

Checking
Shock
Abaorber
Function

BF
8
FRONT

BUMPER

REMOVAL

AND

INSTALLATION

1
Loosen
bolts

attaching
front

bumper
to

shock
absorbers

and
re

move

bumper
See

Fig
BF
5

2
Loosen

bolts

attaching
shock
ab

sorbers
to
radia
tor

core

support
and

side
members

and
remove
shock

absorbers

3
Install

shock
absorbers
and
front

bumper
in

reverse
order
of
removal

and

adjust

bumper
height
as
shown
in

Fig
BF

7

fj
Tightening

torque

Front

bumper

Bumper
to
shock
absorber

attaching
bolt

6
0

to
8
0

kg
m

43
to
58
ft
Ib

Shock
absorber

to
body

attaching
bolt
and

nut
front

0

93
to
1
2

kg
m

6
7
to
B
7
ft

Ibl

attaching
bolt
and
nut
sida

1
9
to

2
5

kg
m

14

to
18
ft
b

REAR

BUMPER

REMOVAL

AND

INSTALLATION

1

Loosen
bolts

attaching
rear

bumper
to
shock

absorbers
and

re

move
rear

bumper
See

Fig
BF

6

2
Loosen
bolts

and
nuts

attaching

shock
absorbers
to

side
members
and

remove
shock
absorbers

3

Install
shock

absorbers
an
rear

bumper
in
reverse

order
of
removal

and

adjust
rear

bumper
height
as

shown
in

Fig
BF
B

fj

Tightening
torque

Rear

bumper

Bumper
to
shock
absorber

attaching
bolt

rear

6
0

to
8
0

kg
m

43
to
58
ft
b

Shock

absorber
to

body

attaching
bolt
and

nut
rear

0

93
to
1
2

kg
m

6
7
to
8
7
ft
b

attaching
bolt
and
nut

side

6

0
to
BoO

kg
m

43

to
58
ft

b

Body

f

9

Fig
BF
98
side
finisher

5
Rear

t
back

fini
her

6
Rear
sea

late
7
Front

kickmg
p

k

king
plate
8
Rear
Ie

d

rear

molding
9

Drip
cente

o
r

garnish
10
Rear
Sld

r

molding
11
Front

p

Iding
fender
mo

12
Rear

BF784B

d

Molding
2
Door

Body
Sid
Trim
an
h
side

finisher
1
Das

h

llargarms
2
Front

pi

de
welt

3
Body
front
51

h

ilIargamls
4
Center

p

HATCHBACK

50
5

1
Dash
side
finishe

h

ilJargarms
2
Front

p

de
welt

3

Body
I
4

5

6

7

8

9
Luggage
rear
finis
er

10

liar

moldmg
11

Fropt
p

r

molding
12

Drip
cent

d
er

garnish

13

Lyggage
f1
or
boar
Rear

covslde
finisher

de
ollar
cover
Luggage

14
Lo

pi

Iding
are
wheel
cover

15
Rear
fender
o

ontkICkill8
plate

16
Air

out1etgrd

molding
k

g
plate

rtel
WlD
Rear
klc
In

17

Qua

8F7878
d
Imlsher
Rear
SI
e

nd

Molding
Side
Trim
a

Fig
BF
99
Body

BF
33

REMOVAL
AND

INSTALLATION

For

lamp

Note

a
Disconnect

battery
ground
cable

before

starting
to

work

b
To

repJaoe
bull

push
ill
n
bulb

turn
it

counterclockwise
and
re

move
it

from
socket
Install
new

bulb
in
tbe
reverse
order
of

re

moval

9

Removing
bulb

Installing
bulb

BE259C

Fig
BE
9

Replacing
Bulb

c
To

repbce
wedge
base

type
bulb

puD
out
bulb
from
socket

To

inslaD

new
bulb

pusb
bulb
into

socket

Removing
bulb

Installing
bulb

Fig
BE
10
BE260C

R

eplac
ing
Wedge
BlUe

Type
Bulb
Body
Electrical

System

IGNITION
SWITCH

OFF

ICC
01

ST
I

0

0

61
1

ot

Steering
lock

5

I

OUT

I
Iso

16
6

I

T

BEll8D

Fig
BE
II

Ignition
Switch

COMBINATION

SWITCH
wires

at
connector

6

Loosen

retaining
screw
and
Ie

move
combination

switch

assembly

7

lnstaD
combination
switch
in
the

reverse
order
of
removal
REMOVAL
AND

INSTALLATION

I

Disconnect

battery
ground
cable

2

Remove
horn

ring

3

Remove

steering
wheel

4

Remove

steering
column
cover

5

Disconnect
combination
switch
INSPECTION

Test

continuity
through
switch

with
a

test

lamp
or

ohmmeter

TURN
SIGNAL
HORN
AND
LIGHTING
SWITCH

1
1
R

HORMI

119
0
I

12
I
6
I

136
I

II
0
I
III
I

F

c
I
c
I
c

15
0

QQOQ

16
6
56

I
5

11
0

II
000Q
10

9
000000

BE119D

Fig
BE
12
Combination
Switch

BE

l0

Body
Electrical

System

INSPECTION
4
Installation
is
in
the

reverse
order

of
removal

Test

continuity
through
door

switch
with
a
test

lamp
or

ohmmeter

When

plunger
is

pressed
into
switch
assembly
door

switch
contacts
are

open
Contacts
are
closed
when

plung

er
is

projected

METERS
AND
GAUGES

3
Remove

steering
column

cover

4

Remove
cluster
lid
A

referring
to

Instrument
Panel
Section
BF

for

reqlOval
and
installation

5

Remove

retaining
screws

6

Disconnect

speedometer
cable

by

pushing
and

turning
connector

cap

counterclockwise
7

Disconnect
lead
wire
terminals

for

multi

pole
connector
and
tachome

ter

if
so

equipped

8
Install
combination
meter

in
the

reverse
order

of
removal
CAUTION

Before

starting
to
work
on

any
part
of

electrical

sYstem
disconnect

battery

ground
cable

COMBINATION

METER
Note
Be
careful

not
to

damage
print

ed
circuit

I

Disconnect

battery
ground
cable

2

Remove

steering
wheel

CD
Cl

B

i

lJ

Q
@

8

0

I
0

w
@
@

I
Q

a

d

Q
Q
J

Q
2
Cl
0

a

w

Q
3

j

J

Z
t

0
J

W

C

I
0
9
J
CI
C

CI

J

0

I
Q
a
Cl
w

z
J

w
Z
a

c

o
0

3
S2
J1
J2
a
a
l

gO

C
4

l
w
I

EO
l

c
zO

zO
1

Cl

CjU
z

3
Q
Q
w
c

ffi

ffi

to
J
C
U
en

a

C
a
w

i

r
@
p

g10

l
0

U
lJ
v

v

zO

8
7
12
11
10

Q

o

I

Fig
BE
20
Combination
Meter
1
Water

temperature
gauge

2

Speedometer

3
Turn

signal
pilot
lamp

4
Fuel
level

gauge

5

High
beam

pilot
lamp

6
Oil

pressure
warning

lamp

7

Charge
warning
lamp

8
Illumination

lamp

9
Turn

signal
pilot
lamp

10
To

speedometer
cable

11

Illumination

lamp

12

Illumination

lamp

13

Charge

warning
lamp

14

Oil

pressure
warning
lamp

15

Illumination

lamp

16

High
beam

pilot
lamp
12
1

11
00

o

100

6

gO

80
0

7
2

o

3

o

04

Os

o

6

U

4
u

6

BE125D

BE13

0

@
o
s
xl
m
u
U
0
0

xJ
l

1
I
9

0
I
K
s

0
0

en
o
o
l

me
0

r

U
0
I

@
0
0

Tightening
torque
kg
m
ft
Ib

I
Clutch
wheel
bearing
10
Valve
pla
te
assembly

2
Snap
ring
11
Cylinder
gasket
@
i
1
to
3
2
IS
to
23

C
l
3
Clutch
wheel
alsembly
12
Cylinder
head
assembly
@
O
to
1
0
5
1
to
7
2

0
4
Magnetic
coil
13
B
plate
gasket
@
1
5
11

5
Shaft
seal
assembly
14
Bale
plate
@
0
7
5
1

6
Connector
IS
a
ting

7
O
ring
16
au
filler
plug

i
8
Cylindet
head
17
Clutch
assembly

o
Q
9
CyUhder
head
gasket
18
Compreslor
assembly

PRELIMINARY

CLEANING

Before

starting
work
remove
dirt

from
outside

the
detached

compressor

Clean
the

workbench
tool
and

your

hands

COMPRESSOR

CLUTCH

The

most

likely
source
of

problem

is
clutch

slippage
Factors
are

listed

here
Exercise

ample
care

1

Clearance
between
clutch

hub

and

pulley
should
be
0
4
to
0
6

mm

0
016
to
0
024
in
at
aU

peripheral

points

2

Make
sure
that
there
is
no
oil

or

dirt
on
friction
surfaces
of
clutch
disc

clutch
hub
and

pulley
Remove
oil
or

dirt
with
clean
lint
free
cloth

3
Make

sure
that
terminal

voltage
at

magnetic
coil
is

above
10
5V

REMOVAL

I

Using
Clutch

Spanner
Wrench

hold
clutch
hub
With
suitable

socket

wrench
remove
bolt

retaining
clutch

hub

to
crankshaft

AC391A

Fig
AC
41

Removing
Bolt

2
Then

using
Clutch

Removing

Bolt
remove
clutch

assembly
from

crankshaft

CAUTION

Be
careful
not
to

demage
key
on

compressor
crankshaft
Air

Conditioning

AC392A

Fig
AC

42

Removing
Clutch

Assembly

3
Loosen
four

electromagnetic
coil

mounting
screws
Coil

assembly
can

then
be
taken
out

easily

AC869

Fig
AC
43
R

mouing
Magnetic

Clutch

INSTALLATION

Locate
the

electromagnetic
coil
at

the
correct

position
on

compressor

housing
Then
secure
four

electro

magnetic
coil

mounting
screws

@

Tightening
torque

Electromagnetic
coil

mounting

screws

0
7

kltm
5
1
ft
Ibl

2
InstaU
the
clutch

assembly
on
the

crankshaft

Note

Key
should
be
set
on

crank

shaft
before

installing
clutch

assem

bly

3

Using
Clutch

Spanner
Wrench

hold
clutch
hub
With
socket

wrench

secure
clutch
hub

securing
bolt

iJJ

Tightening
torque

Clutch

hub

securing
bolt

1
5

kg
m
11
ft
Ib

AC
27
DISASSEMBLY

1

Remove
two

snap
rings
retaining

bearing
They
are
located

inside
of

clutch
wheel

I

AC500

Fig
AC
44

Removing
Snap
Ring

2

Using
Clutch
Wheel
Remover

KV99100700
and
conventional

puller

remove
V

pulley
with

bearings
from

clutch
wheel

KV99100100

AC501

Fig
AC

45

Removing
V

Pulley

from
Clutch

Assembly

3

Us
i
n

g
Bearing
Remover

ST33061000

press
clutch
wheel
bear

ings
out

from
clutch
wheel

ST33061000

I

Jiffi
I

ACSD2

Fig
AC
46

Removing
Clutch

Wheel

Bearing

rt

ASSEMBLY

1

Press

bearings
into
V

pulley
with

Bearing
Installer
5T0237
1000

51
02371000

AC503

Fig
AC
47

In

talling
Bearing

2
Install
outer

snap
ring
in

groove

of
V

pulley

3

Using
Installer
KV99l
0061
0

and

Stopper
ST33061000

press
clutch

wheel
into
V

pulley

4
Install
inner

snap
ring
in

groove

of
clutch
wheel

u

Installer

KV99100610

2

Stopper

ST33061000

AC504

Fig
AC
48

Installing
Clutch
Wheel

INSPECTION

I
Check
friction
surface
of
clutch

for

damage
due
to

excessive
heat
or

excessive

grooving
due
to

slippage
If

neceSS3I

replace
clutch
wheel
and

V

pulley
as
a
set
Air

Conditioning

2
The
clearance
between
V

pulley

and
clutch
wheel
should
be
0
4

to
0
6

mm
0
016
to
0

024
in

If
not

replace
clutch

wheel
assem

bly

3
Oil
or
dirt

on
friction
surfaces
of

clutch
wheel
and
V

pulley
should
be

cleaned
with
a
clean
Iint

free
clot

or

suitable
solvent

4
Check
coil
for
shorted
or

opened

lead
wire

Pay

particular
attention

to

grounding

part
of
coil
If
there
is
no

continuity
replace
electromagnetic

coil

Fig
AC
49

Grounding
Point

01
Coil

S

If

clutch

assembly
must
be
re

placed
remember
that
break
in

opera

tion
is

neceSS3I
The
break
in

opera

tion
consists

of

engaging
and
disen

gagingthe
clutch
some

tirty
tlines

SHAFT
SEAL

The
shaft

seal

assembly
of
this

compressor
is

of
a

simplified
design

yet
tight
sealing
and

long

lasting

REMOVAL

It
is
recommended
that
the
com

pressor
be

removed
from

the
car
for

shaft

seal

replacement

I
Remove

oil
filler

plug
with
O

ring

and
drain
the

compressor
oil

AC

28
AC393

Fig
AC

50
Removing
Filler

Plug

2
Remove
clutch
Refer
to
Com

pressor
Clutch
for
removal

3
Remove
shaft

key
from
crank

shaft

L

IJ
C

I

0

ACS07

Fig
AC
51

Removing
Shott

Key

4
Remove

seal

plate

J

e

I

@

IR
n

1
j

AC866

Fig
AC
52

Removing
Seal
Plote

5
With

Compressor
Seal
Puller

pull

out
seal

gland
and
discard

CAUTION

a
iscard
all

parts
of
he

seal
in

cluding
tha

O
ring

b

00
not

use
a

screwdrivel
to

pry

shaft
seal
from
shaft
as

damage
to

shaft

may
result

v

Air

Conditioning

SPECIAL
SERVICE
TOOLS

Tool
number

tool
name

KV99100700
Clutch
wheel
remover

KV99I006SO

CD
KV9910061
0

@ST33061llOO
Clutch
wheel

installer
set

Installer

Stopper

CD

@

ST3306IOOO

Bearing
remover

ST02371
000

Bearing
installer

l
K

ent
Moore
No

Reference

ftr
N

Fig
AC
45

@J25797

2

Fig
AC
48

J
25797
2

Fig
AC
46

Fig
AC
47

AC44
Tool
number
tool
name

KV99412302
Clutch

spanner
wrench

Clutch

removing
bolt

Compressor
seal

puller

Torx
driver
bit

Oil

dip
stick
Kent

Moore

No

Reference

J

24878
1

Fig
AC
41

J
26344

Fig
AC
42

J
10549

Fig
AC
53

J
24392

Page
AC
31

J
10545