clutch DATSUN 210 1979 Manual Online

Page 536 of 548


Air

Conditioning

COMPRESSOR
CLUTCH
DIAGNOSES

Compressor
clutch
is

not

engaged

Check
20

arnpere
fuse
in
air
conditioner

harness

Fuse
blown

Fuse
OK

Locate
short

circuited

spot
and

repair
or

replace
damaged
parts
Connect
12
volt
test

light
to

compressor

clutch
lead
wire
Ground
the
other
end
of

test

light
Set
air
control
lever

to
A
C

posi

tion

Light
ON
Light
OFF

I

Check
low

pressure
switch
for

continuity

L
H
drive

only
Check
lead

wire
and

ground
wire
of

compres

sor
clutch
for
connection
When
there
is

nothing
wrong
with
them

replace

compressor

clutch

No

I
Yes

Measure

pressure
in

system
If
there
is
a

leak
service

system
If

pressure
is
normal

check
low

pressure
switch
as
a

part
reo

place
if

necessary
Connect
12
volt
test

light
to
terminal
of

blue

green
wire

leading
to
thermostat

Ground
the
other

end
of
test

light

Light
ON
Light
OFF

Check

ground
circuit
and
make

sure
of

proper
connection

Further

check
lead
wire
connection

and
when

no

problem
is

found

replace
air
conditioner

harness
or
main

harness
Connect
12

volt
test

light
to
blue
white
wire

of
microswitch
Ground
the
other
end
of

test

light

I

Light
ON

I
Light
OFF

I

Check
lead
wire
connection

When
no

problem
is
found

replace
thermostat
Check
for
current
flow
in

lead
wire
to
main

relay

Yes

I
I
No

Check
lead
wire

for
connection

When
no

problem
is

found

replace

microswitch
or
main

relay
Check

power

supply

AC
35

Page 537 of 548


v

Air

Conditioning

VACUUM
SYSTEM
DIAGNOSES

FAST
IDLE
CONTROL

DEVICE

F
I
C
O
does
not

operate

Disconnect

vacuum
hose
from
fast
idle
actuator
and
connect

vacuum
tester

light
ON

Light
OFF

Replace
actuator

Disconnect

magnet
valve
hose
at
intake
mani

fold
side

and
connect
vacuum
tester
to
the

open
end

of
the
hose
and

magnet
valve

light
ON

I
light
OFF

Connect
12
volt
test

light
between

magnet

valve
lead
wires
Check
vacuum
connector
and

hose
If
hose

or

connectors
are

damaged

replace
it

light
ON

light
OFF

Replace
magnet
valve
Inspect
circuit
of

magnet
valve

Refer
to

Compressor
Clutch

Diagnoses

Note

Vacuum
lester
Tester

Iighl
keeps
OFF
unless
normal
wcuum
level
exists

in
each
check

point

AC
36

Page 543 of 548


r

Air

Conditioning

SERVICE
DATA
AND

SPECIFICATIONS

GENERAL

SPECIFICATIONS

Compressor

Model

Type

Displacement

Cylinder

Bore
x

stroke
cc
ell
in

rev
SC206

Yoke

100
6
10

mm
in

47

6
x
28
1

1
874
x
1
106

Clock
wise

View
from
drive
end
Direction
of
rotation

Lubrication

oil

Type

Capacity
in

refrigeration

system
cc
US
11

OZ

Imp
11
oz
SUNISO
5GS

237
8
0
8
3

Refrigerant

Type

Capacity
kg

lb
R
12

0
8
to
1
0
1

8
to
2
2

INSPECTION

AND
ADJUSTMENT

Belt

tension

mm
in

kg

lb

Fan

belt

applied
pressure
8
to
12

0
31
to
0
47

10
22

8
to
12

0
31
to
0
47

10
22
A
C

compressor
belt

applied
pressure

F
I
C
D

adJustment

Automatic
700

rpm

650

rpm

at
Du

position
When

AlC
is

ON

F

LC
D
is

actuated

800

rpm

800

rpm

at
Nu

position
Engine
model
Transmission
When

AlC
OFF

Manual

AI4
AI5

Clutch
hub
to

pulley
clearance
mm
in

0
4
to
0

6
0

016
to
0
024

AC
42

Page 544 of 548


Air

Conditioning

TIGHTENING

TORQUE

Compressor
bracket
to

cylinder
block
kg
m
ft

lb

3
7
to
5
1

27
to

37

37
to
5
1
27
to

37
Compressor
to

compressor
bracket

Refrigerant
line
connection

3

8
in
diameter
tube

1
2
in

diameter
tube
3
0
to
3

5
22
to
25

4

5
to
5

0
33

to
36

Compre
or

Electromagnetic
coil
kg
m
ft

lb

2
1
to
3
2

15
to

23

0
7

to
1
0

5
1
to
7

2

1
5

11

0
7
5
1
Cylinder
head

and
connector

Seal

plate
securing
cap

Clutch
hub

AC
43

olIIl

Page 545 of 548


v

Air

Conditioning

SPECIAL
SERVICE
TOOLS

Tool
number

tool
name

KV99100700
Clutch
wheel
remover

KV99I006SO

CD
KV9910061
0

@ST33061llOO
Clutch
wheel

installer
set

Installer

Stopper

CD

@

ST3306IOOO

Bearing
remover

ST02371
000

Bearing
installer

l
K

ent
Moore
No

Reference

ftr
N

Fig
AC
45

@J25797

2

Fig
AC
48

J
25797
2

Fig
AC
46

Fig
AC
47

AC44
Tool
number
tool
name

KV99412302
Clutch

spanner
wrench

Clutch

removing
bolt

Compressor
seal

puller

Torx
driver
bit

Oil

dip
stick
Kent

Moore

No

Reference

J

24878
1

Fig
AC
41

J
26344

Fig
AC
42

J
10549

Fig
AC
53

J
24392

Page
AC
31

J
10545

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