engine coolant DATSUN B110 1973 Service Repair Manual

Page 55 of 513


c

Inspection
and

adJu
Stmenf
trouble
first
check

the

linhge
f
no

1
i

jI
fect

is
found
in
the
lin1

age
check

of

manu
a
l

liiiJ
i

the
inhibitor
switch

Th

d
1F

aI
S
t
th
I
I
f
e

a

JU
i

J
u

epara
e
e

range
se
eet

ever
rom

Iy

important
ii
s3

ns
etion
of
oil
the
lower
shift

rod
and
turn
the

range

1

level
for
the
automatiC

tran
smission
select
lever
to
N

Therefore

great
care
should

be
exer

Note

In
the

position
N

the
slot
of

cised
because
defective

adjustment
will

the
manual
shaft
is

vertical

result
in

the
breakdown
of
the

trans

By
the
use
of
the
tester
check

the

two
bIack

yellow
BY
wires

from
the

inhibitor
switch
in
the

ranges
N

and

P

and
the

two
red
bIack

RB
wires

in
the

range
R
for

continuity
Turn

range
select
lever
to
both

directions

from
each
lever
set

position
and
check

each

continuity

range
It
is

normal
if

the

electricity
is
on
while
the

lever
is

within

an

angle
of

about
3
0

on

both

sides
from
each

lever
set
line
How

ever
if
its

continuity
range
is
obvi

ously
unequal
on
both

sides
the

adjustment
is

required

f

any
malfunction
is

found
un

screw
the

fastening
nut
of
the

range

selector
lever

and
two

fastening
bolts

of

the
switch

body
and
then
remove

the
machine
screw

under
the
switch

body
Adjust
the
manual
shaft
correct

ly
to
the

position
N

by
means
of

the
selector
lever

When
the
slot
of

the
shaft

becomes
vertical
the
detent

works
to

position
the
shaft

correctly

with

a
click
sound

Move
the

switch

slightly
aside
so

that
the
screw
hole
will
be

aligned

with
the

pin
hole
of
the
internal
rotor

combined
with
the

manual
shaft
and

check
their

alignment
by
inserting
a

1
5

0101
0
0591
in
diameter

pin
into

the
holes
If

the

alignment
is

made

correct
1
5ten
the
switch

body
with

the

bolts

pull
out
the

pin
and

tighten

up
the
screw

again
into
the
hole
and

fasten
the
selector
lever
as
before

Check
over

again
the

continuity
with

the

tester
If
the
malfunction
still

remains

replace
the
inhibitor
switch
mission

Inspection

Pull
the
selector
lever

toward

you

and
turn
it

so
far
as
p

to
1

range

where
clicks
will
be
felt

by
hand
This

is

the
detent
of
manual
valve
in
the

body
and
indicates
the
correct

posi

tion

of
the

lever

Inspect
whether
the

pointer
of

selector
dial

corresponds
to
this

point

and
also
whether
the
lever

comes
in

alignment
with
the

stepping
of

posi

tion

plate
when
it
is

released

Adjustment

This

procedure
can

be
accom

plished
by
referring
to
Removal
and

nstallation

Checking
and

adjusting

inhibitor
switch

The
inhibitor
switch
serves

to
light

the

reverse

lamp
in
the

range
R
of

the
transmission

operation
and
also
to

rotate
the

starter
motor
in
the

ranges

N
and
P

j

r@
I

If

r
f
B

@
I

Jt
@
@

c
v@

i

r
fji

AT109

1
Inhibitor

switch

2
Manual

shaft

3
Washer

4

Nut

5

Manual

plate

Fig
AT
II
0
Con
truction

of
inhibitor

witch
6
Washer

7

Nut

8
Inhibitor
switch

9

Range
select
lever

Check
whether
the

reverse
lamp

and
the
starter
motor

operate
normal

ly
in

these

ranges
If
there
is

any
t

ki

A

mm
ATIC
TRANSMISSION

STALL
TEST

The

purpose
of
this
test
is
to
check

the
transmission

and

engine
for

trou

ble

by
measuring
the
maximwn

num

bers
of
revolutions
of
the

engine
while

vehicle
is
held
in
a
stalled
condition

and
the
carburetor
is
in
full

throttle

operation
with

the
selector
lever
in

AT
51
rang
s
D
2

and
I

respectively

and

by
com

pairing
the
measured

re

sults

with
the

standard
values

Standard
stall
revolution

1
750
to
2
000

rpm

Components
to
be
tested
and
test
items

1

Clutches
brake

and
band

in

trans

mission

for

slipping

2

Torque
converter

for
function

3

Engine
for
overall

property

Stall
test

procedures

Before

testing
check
the

enigne
oil

and

torque
converter
oil

warm

up
the

engine

cooling
water
to
the

suitable

temperature
by

warming
up

ope
ration

at

1
200

rpm
with
the

selector
lever
in

the

range
P

for
several
minutes

and

warm

up
the

torque
converter
oil

to

the

suitable

temperature
60
to
IOOoC

140
to
2120F

1
Mount
the

engine
tachometer
at
a

location
that
allows

good
visibility

from

the
driver

s
seat
and

put
a
mark

on

specified
revolutions

on
the
meter

2
Secure
the

front
and
rear
wheels

completely
with
chocks
and

apply
the

hand
brake
Be

sure
to

depress
the

brake

pedal
firmly
with
the
left
foot

before

depressing
down
the
accelerator

pedal

3
Throw
the

selector
lever
into
the

range
D

4

Slowly
depress
the

accelerator

pedal
down
till
the

throttle
valve
is

fully
opened
Quickly
read
and
record

the

engine
revolution
when
the

engine

begins
to
rotate

steadily
and

then

release
the
accelerator

pedal

5
Turn
the

selector
lever
into
N

and

operate
the

enigne
at

approxi

mately
1

200

rpm
for
more
than
one

minute

to
cool
down
the

torque
con

verter
oil
and
coolant

6
Make
similar
stall
tests
in
the

ranges
2
I

and
R

Note

The
stall
test

operation
as

spec

ified
in

the
item
4
should
be

made
within
five
seconds
If
it

takes
too

long
the
oil
deterio

rates
and
the

clutches
brake

Page 302 of 513


GENERAL

INFORMATION

RECOMMENDED
LUBRICANT
SPECI

FICATIONS

Item

Gasoline

engine
oil

o
Transmission

and

steering

Differential

Automatic

TIM
fluid

Multipurpose
grease

Brake

and
clutch
fluid

Antifreeze
coolant

i
Specifications

SAE
Classification

SO
or
SE

API
G
L
4

API
GL
5

Type
DEXRON

NLGI2

DOT
3

Long
Life
Coolant

GI
6
Remarks

Furthermore
refer
to

SAE
recommended

viscosity

table
See

Page
GI
5

Lithium

soap
base

Page 303 of 513


GENERAL
INFORMATION

NISSAN

LONG
LIFE
COOLANT
L
L

C

The

cooling
system
has
been
filled
at

factory
with
the

Long
Life
Coolant
L
L

C
and

water
for
aU

season

protection
This

coolant

provides
freezing
protection
to

150C
50F

in
a
30

Long
Life
Coolant
ratio
and
also

protects
the

engine
against
corrosion
If
outside

tempera

ture
falls
down
to
350C
3IOF
fill

a
50
50
mixture
of

the

Long
Life
Coolant

and
water
The

Long
Life
Coolant

is
an

ethylene
glycol
base

product
containing
any
glyc

erine

ethyl
or

methyl
alcohoL
The

Long
Life
Coolant

must
not
be
mixed
with

any
other

product
scale
nor

sediment
accumulated
in

water

jacket
or
radiator

adverse

ly
affects
heat
radiation

efficiency
When
the
coolant
is

changed
the

system
should
be

thoroughly
flushed
out

by

opening
the
two
drain

plugs
one

at
the
bottom
of
the

radiator
and
the
other
at
the
left

side
of
the

cylinder

block
until
clean

water
comes
out

Always
use

clean
soft

water
in
the
radiator
for

filling
the
radiator
DC
OF

01321

30

1
221
I

I

I

I

1

I

I

I

10
20
30
40
50
10
14

20

1
4

40

1
401

50

581

Fig
GI

13
Protection

concentration

Boiling
point

Percent

0
9

kg
cm2
Freeze

coneen

Sea

level

cooling
sys

protection

tratioo

tern

pressure

30
1060C
1240C
15OC

2210
F

2550
F

5OF

50
1090C

1270C
350C

2280
F
26IOF
3IOF

SERVICE

JOURNAL
OR
BULLETIN
REFERENCE

DATE
JOURNAL

or

BULLETIN
No
PAGE
No

SUBJECT

GI
7

Page 306 of 513


EMISSION
CONTROL
AND
TUNE
UP

EMISSION
CONTROL
SYSTEM

AN
D

ENGINE
TUNE
UP

CONTENTS

BASIC
MECHANICAL
SYSTEM
ET

Checking
and

adjusting
dash

pot

Adjusting
intake
and
exhaust
valve
automatic
transmission
model

only
ET
9

clearances
ET
1

Checking
carburetor
return

spring
ET
9

Checking
and

adjustin9
drive
belt
ET
2

Checking
choke
mechanism
choke
valve

Retightening
cylinder
head
bolts
manifold
and

linkagel
ET
9

nuts
and
carburetor

securing
nuts
ET
2

Checking
anti

dieseling
solenoid
ET
9

Checking
engine
oil
ET
2

Replacing
fuel
filter
ET
10

Replacing
oil
filter
ET
3

Checking
fuel
lines
hoses

pipings

Changing
engine
coolant
L
L
C
ET
3
connections
etc
ET10

Checking
cooling
system
hoses
and
THROTTLE
OPENER

CONTROL
SYSTEM

ET
10

connections

ET
4
Checking
and

adjusting
throttle

opener
ET
13

Checking
vacuum

fittings
hoses
and
TRANSMISSION
CONTROLLED
VACUUM

connections

ET
4
ADVANCE
SYSTEM

ET
17

Checking
engine
compression
ET
4
Checking
electrical
advance
control

system
ET
19

Checking
exhaust
manifold
heat
control
AUTOMATIC
TEMPERATURE
CONTROL
AIR

valve

ET
5
CLEANER
A
T
C
AIR
CLEANER

ET
20

IGNITION
AND
FUEL
SYSTEM

ET
5
Replacing
carburetor
air
cleaner
filter

ET
20

Checking
battery
ET
5
Checking
hot
air
control
valve

ET
20

Checking
and

adjusting
ignition
timing

ET
5
CRANKCASE
EMISSION
CONTROL

Checking
or

replacing
distributor
breaker
SYSTEM

ET
22

point
condenser
and

spark
plugs
ET
6
Checking
or

replacing
PCV
valve

ET
23

Checking
distributor

ignition
wiring
and

Checking
ventilation
hoses

ET
23

ignition
coil

ET
7
EVAPORATIVE
EMISSION
CONTROL

Checking
distributor

cap
and
rotor

ET
7
SYSTEM
ET
23

Adjusting
carburetor
id
Ie

rpm
and

Checking
engine
compartment
hose

mixture
ratio

ET

8
connections
and
fuel

vapor
control
valves
ET
23

Checking
fuel
tank

vacuum
relief
valve

operation
ET
24

BASIC
MECHANICAL
SYSTEM
1
Start

engine
and
run
it

until
it
is
heated
to

operating

temperature
or
at
least
more
than
800C

I760F
of

engine
oil

temperature
then

stop
engine
Adjusting
intake
and
exhaust

valve
clearances

Valve
clearance

adjustment
should
be
made
while

engine
is

stationary

To

adjust
proceed
as
follows
2
Rotate
crankshaft
to

bring
No
1

cylinder
in

top
dead

center
on
its

compression
stroke

3

Remove
valve
rocker
cover

to

gain
access
to
valve

ET
1

Page 308 of 513


EMISSION
CONTROL
AND

TUNE
UP

Capacity

Maximum
3
3
L
X

US

gal
y

Imp
gal

2
3
L
US

gal
f

Imp
gal
Minimum

Make
sure
that

engine
oil
is

not
deteriorated
with

cooling
water
or

gasoline
Drain

and
refill
the
oil

if

necessary

Notes

a
A

milky
oil
indicates
the

presence
of

cooling

water

Find
the
cause
for

necessary
corrective
action

b
Oil
with

extremely
low

viscosity
indicates

dilution
with

gasoline

2
Check

oil
level
If
found
below
L

mark
refill
to

H
mark

on

gauge

Fig
ET
3

Checking

engine
oil
level

Replacing
oil
filter

The
oil
ftIter
is
of
a

cartridge
type
The
oil
filter

can
be

removed

using
oil
ftIter
wrench
STl9320000
Check
for
oil
leaks

through
gasketed

flange
If

any

leakage
is
found

retighten
slightly
If

necessary

replace

filter
as
an

assembly

2
When

installing
an
oil
filter

tighten

by
hand

Note
Do
not

overtighten
oil
filter
or
oil

leakage
way

result

Changing
engine
coolant
L

L
C

Nissan

long
life
coolant

LLC
is
an

ethylene
glycol
base

product

containing

chemical
inhibitors
to

protect
the

cooling
system
from

rusting
and
corrosion

The
L
L
C

does
not
contain

any

glycerine
ethyl
or

methyl
alcohol
It
will
not

evaporate

or
boil

away
and

can
be
used
with
either

high
or
low

temperature
thermostat
It

flows

freely
transfers
heat

efficiently
and
will
not

clog
the

passages
in
the

cooling

system
The
LL

C
must
not
be

mixed
with
other

products
This
coolant
can
be
used

throughout
tlie

seasons
of
the

year

Whenever

any
coolant
is

changed
the

cooling
system

should
be
flushed
and

refilled
with
a
new

coolant

Check
the
level
J

Percent
Boiling
point

0
9

kgfcm2
Freeze

concen

tration
Sea
level

cooling
sys
protection

tern

pressure

30
1060

C
I

240C
15OC

221OF
255OF
5OF

50
IUY
C
1270C
35
C

2280
F
2610F
3IOF

DC
OF

0

321

10
14

20141

50
58
I

I

I

I

1

I

I

1
30
1
22

40

401

40
10
30
50
20

EGOOl

Fig
ET
4
Protection

concentration

ET
3

Page 310 of 513


EMISSION
CONTROL
AND

TUNE
UP

reading
cylinders
through
spark
plug
hole

Repeat

compression
check
on
these

cylinders

1

If

compression
improves
considerably

piston
rings

are
defective

2
If

compression
does
not

improve
valves
are

sticking

or

seating
improperly

3
If
two

adjacent
cylinders
indicate
low

compression

and

injecting
oil
on

pistons
does
not
increase

compres

sion
the

cause

may
be
a

cylinder
head

gasket
leak

between
the

cylinders
Engine
oil
and
coolant

in

cylinder
could
result
from
this

problem

Compression
pressure

12
S
to
14
S

kg
cm2

178
to

206

psi
at
3S0

rpm

Checking
exhaust
manifold
heat

control

valve

Check
heat

control
valve
for

proper
operation
If
it

does
not

operate
properly
trouble
is
due
to

excess
carbon

on
shaft
or

damaged
shaft
Clean
if

necessary
The
bimetal

should
be
also
checked
for

proper
function

IGNITION

AND

FUEL
SYSTEM

Checking

battery

Check

electrolyte
level
in
each

battery
celL

L

Unscrew
each

filler

cap
and

inspect
fluid
leveL
If

fluid

level
is

low
add

distilled
water
to

bring
level

up
to

app
roximately
10
to
20

mm
0

3937
to
0
7874
in
above

plates
Do
not
overfilL

2
Measure

specific
gravity
of

battery
electrolyte
ET002

Fig
ET
B

Checking
the

specific
gravity
of

battery
electrolyte

Permissible
Full

charge
value

value

at
200C
68OF

Frigid
climates
Over
1
22
1
28

Tropical
climates
Over
1
18
1
23

Other
climates
Over
L
20
1
26

Clean
the

top
of

battery
and
terminals
with
a
solu
lion

of

baking
soda

and
water
Rinse
off
and

dry
with

compressed
air

The

top
of

battery
must
be
clean
to

prevent
current

leakage
between
terminals
and
from

positive
terminal
to

hold
down

clamp

In
addition
to
current

leakage
prolonged
accumulation

of

acid
and
dirt
on
the

top
of

battery
may
cause

blistering

of

the
material

covering
connector

straps
and
corrosion

of

straps
After

tightening
terminals
coat
them
with

petro

laturn

vaseline
to

protect
them
from
corrosion

Checking
and

adjusting
ignition

timing

I

Check

spark

plugs
and
distributor
breaker

points
for

condition

2

Thoroughly
wipe
off
dirt

and
dust
from

timing
marks

on
crank

pulley
and
front

cover

3
Warm

up
engine
sufficiently

ET
5

Page 335 of 513


Air
intake

system
in

trouble

Overheating

Overcooling

Others

NOISY

ENGINE

Car

knocking

Car
knock
when

coasting
ENGINE

Diny
ur

clogged
fuel
strainer

Fuel

pump
will
not
work

properly

Clogged
carburetor

jets

Clogged
air
cleaner

Air

inhaling
from
manifold

gasket
or
carbu

retor

gasket

Insufficient
coolant

Loosened
fan
belt

Worn
or
defective
fan
belt

Defective
thermostat

Defective
water

pump

Clogged
or

leaky
radiator

Defective
radiator
filler

cap

Air

mixing
into

cooling
system

Improper
grade

engine
oil

Incorrect

ignition
timing

Defective
carburetor

lean
mixture

Defective
thermostat

Low

octane
fuel

Improper
tire

pressure

Dragging
brake

Slipping
clutch

Overloading
to

engine

Carbon

knocking

Timing
knocking

Fuel

knocking

Preignition
misusing
of

spark
plug

Incorrect
throttle

opener
adjustment

Trouble
in
PCV
valve

ET
30
Replace

Repair
or

replace

Disassemble
and
clean

Replace
element

Replace
gasket

Replenish

Adjust

Replace

Replace

Replace

Flush

repair
or

replace

Replace

Retighten
each

part
of

cooling
system

Replace
with

proper
grade
oil

Adjust

Overhaul
carburetor

Replace

Replace
with

specified
octane
fuel

Adjust
to

the
specified

pressure

Adjust

Adjust

Use

right

gear
in

driving

Disassemble
cylinder
head
and
remove

carbon

Adjust
ignition
timing

Use

specified
octane
fuel

Use

specified
spark
plug

Adjust
throttle

opener

Replace
PCV
valve

Page 388 of 513


ENGINE

WATER
PUMP

The
water

pump
is
a

centrifugal
type
water

pump
with

an
aluminum
die
cast

pump
body
The
volute
chamber
is

built
into
the
front

cover
assembly
and

a

high
pressure

sealing
mechanism
is

adopted
to

prevent
the
water
leakage

and
noise

completely

Note
The
water

pump
must
not
be
disassembled
since

the

bearings
are

shrinkage
fitted
to
their
bores
If

any
part
of
water

pump
is
found
defective

replace

pump
assembly

o

C0026

Fig
CO
2
Water

pump
and

front
cover

Removal

Fig
CO
3
Water

pump
removal
Drain

cooling
water

completely

2
Take

the
fan
belt
off
the

pulley

3
Remove
fan
and

pulley

4
Remove
the
water

pump

THERMOSTAT

A

pellet
type
thermostat
is

used
in
the
wa

ter
outlet

passage
to

control
the
flow
of
coolant

providing
fast

engine
warm

up
and

regulating
coolant

temperature
A

wax

pellet
in
the

thermostat

expands
when

heated
and

contracts
when

cooled
The

pellet
is
connected

through
a

piston
to
a
valve

and
when
the

peUet
is
heated

pressure
is

exerted

against
a
rubber

diaphragm
and
the
valve

opens

As
the

pellet
is

cooled
the
contraction

allows
the

spring

to
close
the
valve

Removal

Drain

cooling
water

2
Remove

radiator
hose

3
Remove
water
outlet
elbow

Then
take

out
the

thermostat

11
I
Thermostat

12
Water

outlet

Fig
CO
4
Thermostat
removal

Inspection

To
test
the
thermostat
for

proper
operating
tern

perature
submerge
the
unit
in
a
container
of
water
Heat

the
water
and
observe

the
temperature

CO
2