engine oil DATSUN PICK-UP 1977 Service Manual

To

adjust
vertical
aim

use

adjusting

screw

on

upper
side

of

headlamp
and

to

adjust
horizontal
aim

use

adjusting

screw

on
side

of
head

lamp

Notes

Before

making
headlarnp
aiming
ad

justment
observe
the

foUowing
in

structions
Body
Electrical

System

a

Keep
aU

tires
inflated
to
correct

pressures

b
Place

vehicle
and
tester

on
the

same

flat
surface

c

See
that
there

is
no
load
in
vehicle

I
Gasoline
radiator
and

engine
oil

pan
filled

up
to

correct
levels

2
Without

passenger
When

performing
headlamp
aiming

adjustment
use
an

aiming
device

aiming
wall
screen
or

headlamp
tester

For

operating
instructions
of

any

aimer

refer
to

respective
operation

manuals

supplied
with
the
unit

DRIVING
BEAM
HIGH

BEAM

L

wt

H
G

hi
i

iiI

PASSING
BEAM
LOW
BEAM
10
m
32
8
ft

W2

H2
10
m

02
8
n

d

20

h2
I

02

I

I

f
10
m

32
8
ft

Driving
beam

High
beam

Passing
beam
Low

beam

HI

WI
01

mm
mm

CO

in
in

I
715
780

48

All
models

28
15
30

71
hI

H2
W2

h2

O2
d

mm
mm
mm

in

in
in
0

140

I
715

11
160

12018
5
51
28

15
45

67
mm
mm

in
in

392
349

is
43
13
74

BE302

Fig
BE
8

Aiming
adjustment

BE

6

REMOVAL
AND

INSTALLATION

I

Disconnect

battery
ground
cable

2

Working
through
meter

openings

of

cluster
lid
remove

three
screws

retaining
cluster

lid
to
instrument

panel

3

From
underneath
instrument

panel
remove
one
screw

retaining
me

ter

assembly
to
lower

panel
of
instru

ment

4

Withdraw
cluster
lid

slightly
For

ccess
to
switches
knobs
etc
follow

the

procedures

given
in

each
section

5

From
behind

combination
meter

disconnect

speedometer
cable

at

speedometer
head
and

multiple
con

nector
instrume

nt
wire

assembly

from

printed
circuit

6
On
vehicle
with
clock

disconnect

wires

at
each
connection

on
meter

printed
circuit

7
Remove
four
screws

retaining

me
ter

assembly
to
cluster
lid

8

Remov
combination
meter

as

sembly

9
When

installing
combination

me

ter

assembly
follow

the
reverse
se

quence
of
removal

Fig
BE

23

Removing
eluster
lid

SPEEDOMETER

REMOVAL
AND

INSTALLATION

1

Remove
combination
meter

as

sembly
Follow
the

procedures
under

Removal
and
Installation
in
Combina

tion

Meter
Body
Electrical

System

2
Remove
meter
front
cover
and

shadow

plate
by

removing
clips
and

screws

3

Remove
screws

retaining
speed

ometer
to

printed
circuit

housing
and

remove

speedometer

4
Install

speedometer
in
the

reverse

sequence
of
removal

ODOMETER
SWITCH

REMOVAL

AND

INSTALLATION

I
Remove

speedometer
as
outlined

under

Speedometer

2
Remove
odometer

retaining

screws

3
Install
odometer
in
the
reverse

sequence
of
removal

BE342A

Fig
BE

24
Odometerswitch

FUEL

GAUGE

AND
WATER

TEMPERATURE

GAUGE

DESCRI

PTION

The
fuel

gauge
consists

of
a

tank

unit

located
in
the

fuel
tank

and
fuel

gauge
The
tank

unit

detects
fuel
level

with
its

float

converts
fuel
level
varia

tion
to
a
resistance

of
slide
resistor

installed

on
the
float
base
and

thus

controls

current

flowing
to
the
fuel

gauge

BE16
The
water

temperature
gauge
con

sists
of
a

gauge
and
thermal
transmit

ter
located
in
the

engine
block
The

thermal
transmitter
is

equipped
with

a

thermistor
element

which
converts

cooling
water

temperature
variation

to

a
resistance
and
thus
the
thermal

tr

t
c

rtrols
cUfTent
flowing
to

the

gauge

The

fuel

gauge
and

water

tempera

ture

gauge
are

provided
with
a
bi
metal

arm
and
heater
coil
When
the

ignition

switch
is

set
to
ON
current
flows
to

the
heat
coil
and
the
heat
coil
is

heated
With
this
heat
the
bi
metal

arm
is

bent
and
thus
the

pointer

connected
to
the
bi
metal

arm
is

oper

ated
The
characteristics

of
both

gauges
are
the

same

A
tolerance

may
occur
on
the

water

temperature
gauge
or
fuel

gauge
due
to

source

voltage
fluctuation
The

voltage

regulator
is
used
to

supply
a

constant

voltage
so
that

the
water

temperature

gauge
and
fuel

gauge
operate
correctly

The

operating
part
of
the

regulator

consists
of
a
bi

metal

arm
and

a
heater

coil
When
the

ignition
switch
is

turned
on
the
bi
metal

arm
is
heated

and
bent

by
the
coil

opening
the

contact

Consequently
current
to

the

coil
is

interrupted
As

the
bi
metal

cools
the

contact
closes
The

repeti

tion

of
this

operation

produces
a

pulsating
voltage
of
8
volts
which
is

applied
to
the

water

temperature
and

fuel

gauges

If
both
the
water

temperature

gauge
and
fuel

gauge
become

faulty
at

the

same
time
this

may
be
attributed

to

problem
in
the

voltage
regulator

REMOVAL
AND

INSTALLATION

1
Remove

combination
meter
as

sembly
Follow
the

procedures
under

Removal

and
Installation
in
Combina

tion

Meter

2

Remove
meter
front
cover
and

shadow

plate
by

removing
clips
and

screws

3
Remove

retaining
nuts
at
the

back
side
of
combination

meter
as

sembly
and
remove

meter

4

Install
meter
in

the
reverse
se

quence
of

removal

Fuse

M
Body
Electrical

System

YR
Meter

voltage
regulator

Water

temperature
gauge

BE261

Circuit

diagram
of
fuel
gauge
and
water

temperature
gauge

pressure
falls
below
0
4

to
0
6

kg
cm2

5

7
to
8
5

psi
Under
normal

opera

tion
when
the

engine
is

stationary
the

ligh
glows
with
the

ignition
switch

turned

on
When
the

e

gine
is

running

and
oil

pressure
reaches
the

above

range
the
circuit

opens
and
the

light

goes
out
Ignition

switch
YW

B

1

Y

I
Fusible

link

YW

t

Thermal
transmitter
L

Fig
BE

25

OIL
PRESSURE

WARNING
LAMP

DESCRIPTION

The

engine
lubricating
system
in

corporates
an
oil

pressure

warning

lamp
which

glows
whenever

engine
oil

FUSE
BOX

SA

IGJ
G
YR

I

G

IGNITION

SWITCH

YB

I
FUSIBLE
LINK

O
J
BROWN
lffi

l

f

r@

Fuel

gauge

Fuel
tank

TO
METER
VOLTAGE
REGULATOR

TO
OTHER
WARNING

lAMPS

jt

Oil

PRESSURE

WARNING
LAhlP

YB

tl

PRESSURE

PRESSURE
FROM

BATTERY

BE263

Fig
BE

26
Circuit

of
oil

prelSure
warning
system

Fusible
link
Fuse
box

M
OIL
PRESSURE
SWITCH

To

replace
oil

pressure
switch

dis

connect

lead
wire
from
switch
termi

nal
and
unscrew
switch
from

engine

cylinder
block

Prior
to

installing
switch
to

cylinder

block
be

sure
to

apply
conductive

sealer
to
threads
of
new

switch

CHARGE
WARNING

LAMP

DESCRIPTION

The

charge
warning
lamp
glows

when
the

ignition
switch
is
set
to

ON
with
the

engine
shut
down

or

when
the

generator
falls
to

charge
with

the

engine
operated

When
the

ignition
switch
is

set
to

ON
the

charge
warning
circuit
is

closed
and
current
flows
from
the

ignition
switch
to
the

warning
lamp

and

grounds
through
the

regulator

Fig
BE
27

1
When
the

engine
is

started
and
the

generator
comes
into

operation
the

generator
output
cur

rent
N

opposes
th
current

flowing

from
the

warning
lamp
as
the
current

N
increases
the
solenoid
is
more

energized
and
the

pilot
lamp
relay

contacts
are

open
in
effect
it
oreaks

the

warning
circuit

ground
connection

and
the

lamp

goes
out
Fig
BE
27

2

Fusible
link
Fuse

box

M

From

battery

To

battery
Ig
ition

ru
nu
swllch

A
A
To

other

warning

h
To

ignition

IQlamps

i
J

r
coil
WR

t

I

j
Charge
warning
lamp

T

T

I
War

lamp
relay

J
I

Generator
v

it
ge
e

g
bt
From

battery

To

battery
Ignition

witch

J
i

L
r
t
ft
ignition

r

Glj
fCOil
WR

f

I
Warning
lamp
relay

Generator

Voltage
regulator
I
YR

Fig
BE
27
1

BE17
YR

UTO
other

warrung

lamps

Charge

warning
lamp

BE264

Fig
BE
27
2

Circuit

of
charge
warning
system

Condition

Fuel

gauge

Fuel

gauge
does
not

operate

Pointer
indicates
only

F

position
Body
Electrical

System

Probable
cause

Faulty
tank
unit
or
loose
unit

terminal

connection

pointer
indicates
a
half
level
when
a
35U

resistance
is
connected
between
tank
unit

yellow
wire

and

ground

Faulty
fuel

gauge

Poor

or
loose
cormection

Open
circuit

Faulty
tank
unit

pointer
lowers
below
E

mark
when

igni

tion
switch
Is
turned

off

Faulty
fuel

gauge

pointer
still
indicates
F

position
when

ignition
switch
is
turned
off

OIL
P

RESSURE
AND
CHARGE
WARNING
LAMPS

Condition

Oil

pressure
wamiug

lamp

Lamp
does
not

light

when

ignition
switch
is

set
to
ON

Lamp
does
not

go
out

while

engine
is

being

operated

OIarge
warning
lamp

Lamp
does
not

light

when

ignition
switch
is

set

to
ON

Lamp
does
not

go
out

when

engine
is
started
Probable
cause

Inoperative
oil

pressure
switch
or
loose

switch
terminal
connection

When
switch

yellow
black
wire
is

grounded

warning
lamp
lights

Burnt
bulb
or
loose
bulb

Open
circuit

Lack
of

engine
oil

Oil

pressure
too
low

Inoperative
oil

pressure
switch

Burnt
bulb
or
loose
bulb

Warning
lamp
does
not

light
when

voltage

regulator
white
red
wire
is

grounded

Open
circuit

Faulty

charging
system

BE
20
Corrective
action

Replace
tank
unit
or
correct
terminal

con

nection

Replace
fuel

gauge

Conect
connector
terminal

contact

Replace
tank
unit

Replace
fuel

gauge

Corrective
action

Replace
switch
OJ
correct
terminal
connee

tion

Replace
bulb
or
correct
bulb
socket

Check
oil
level
and
add
oil
as

required

Inspect
engine
oil

pressure
system

Replace
oil

pressure
switch

Replace
bulb

or
correct
bulb
socket

Inspect
charging
system

TEMP
lever

1

Move
TEMP
lever
to
the

OFF

position

2
Connect
control
cable
to
the
lever

of
water
ock
when

water
cock
lever
is

pulled
forward

fully
closed

3
Install
control
cable
on
water

cock
bracket
with
cable

retaining
clip

SPECIFICATIONS

Item

FAN
MOTOR

Rated

power
consumption

Revolution

rpm

Fan
dia
mm
in

TACHOMETER

The
tachometer
is

optional
on

model
HL620
It
is
an

integral
part
of

the

ignition
system
It
counts
the

pulses
entering
the

ignition
coil
and

indicates
the

number
of

engine
revolu

tions

REPLACEMENT

I

Remove

battery
ground
cable

2

Remve
cluster
lid

following

instructions
iri

steps
I
to
4
of
Removal

in

Combination
Meter
Body
Electrical

System

BE872A

Fig
BE

52
Water
cock

General
use
Extremely
cold

weather

use
2
RG
The
red

with

green

stripe
lead

wire

must
be

connected
to

flat

plate
terminal
at
back
of

combination
meter

3
B

The
black
lead

wire
must
be

connected

to
T

shaped
ter

minal
at
back
of

combination

meter

4

YR

The

yellow
with

red

stripe

lead
wire
must

be
connected

to

pole
terminal
at
back
of

combination
meter

6
Pass

tachllmeter
wires

through

grommet
on
hood
lock
control
wire

and
connect
to

negative
terminal
of

ignition
coil

Notes

a

Fix

grommet
with
an
adhesive

tape

or
a

sealing
compound
to

prevent

water

leakage

b
Attach
tachometer
wires
to
hood

lock

control
wire
with
an
adhesive

tape

BULB
REPLACEMENT

I
Remove
tachometer
as

previously

described

2

Twist
illumination
bulh
socket
at

back
of
tachometer
Bulb
with
socket

can
then
be

easily
removed

3

Remove
bulb

4

Install
new
bulb
in

reverse
se

quence
of
removal

Bulb

wattage

Tachometer
illumination

lamp
3
4W
12V

less
than
36W

3

600

110
433
12V

less
than
SSW

2

SOO

110
4
33

3
Disconnect

four
tachometer
lead

wire
connectors

They
are
connected

to

combination
meter
and
tachometer

cable

4

Remove
three

screws
and
then

remove
tachometer
from

cluster
lid

5

Install
in
reverse

sequence
of
re

moval
When

connecting
lead
wire

note

the

following

1
BW
The
black
with
white

striped

lead
wire

must
be
connected

to

identically
colored
ta

chometer

cable

coming
from

engine

compartment

BE

30
BE965

Fig
BE
53

Tachometer

Body
Electrical

System

RADIO

Noise

prevention

Position
vehicle
in
an

open
area

away
from
steel

buildings
run

engine
extend
antenna
to
its
maximum

length
set
volume

control

to
maximum
and
set
dial
at
a
medium

point
without

catching
broadcasting
wave

Condition

Ignition

system

Noise
occurs
when

engine
is

op

erated

Charging
system

Sound
of

alternating
current

pre

sents

When

accelerator

pedal
is

depressed

or

released
noise

presents

Supplement
equipment

When

engine
starts
noise

presents

Noise

still

presents
even
after

stop

ping
engine

Notes

a
Be
sure
to
locate

capacitor
as

close

as
to

noise
source
and
connect
in

parallel
Probable
cause
Corrective
action

High
tension
wire

Install
new

high
tension
wire

Ignition
coil
Install
a
0

51lF

capacitor
to

primary
side

terminal
of

ignition
coil

Note
Be

careful
not
to
install

capacitor
to

secondary
or

primary
breaker
side
other

wise

engine
becomes

improper

Install
bond

strap

Distributor
Secure
contact
of
carbon
electric

pole
and

rotor

Eliminate

sharp
tip
on

rotor

pole
or

cap
pole

by

scrubbing
with
a

screwdriver

Check

stagger
between
rotor

and
stator

Alternator
Install
a
0

51lF
capacitor
to

charging
termi

nalA

Note
Do

not

use
a
larger
capacitor

If

capacitor
is

installed
to
terminal
F

alternator
coil
will
be

damaged

Regulator
Install
a
0

51lF
capacitor
to
IGN
terminal

of

voltage
regulator

Operative
noise
of
water
tem

perature
and
fuel

gauges
Install
O

IIlF
capacitor
between
terminal
and

ground
wire

Note
If

a

capacitor
having
a

larger
capacity

is
used
indication
of

gauge
will
be
de

viated

b
Cut
lead
wire

as
short
as

possible

c

Ground
wire
should
be
attached
on

the

body

completely

d
Make
installation
and
connection
securely

e

Carefully
identify

or
OUT

mark
IN

BE
35

CD
m
Cl
@
D
@

I

j

1
To
instrument
harness
IS
To
battery
30
To
check
connector

2
To
full
transistor
amplifier
16
To
fusible
link
3t
To
headlamp
L
U
type
2

California
models
only
17
To
engine
harness
No
2
32
To
sido
marker
lamp
L
B

3
To
hood
switch
18
To
alternator
33
To
front
combination
lamp
L
H

4
To
engine
compartment
lamp
1
9
To
front
combination
lamp
R
n
34
To
horn
Low

ll
l
S
To
washer
motor
20
To
headlamp
R
H
type
2
3S
To
horn
High

l
l
0
6
To
auto
choke
heater
relay
1
To
side
marker
lamp
R
n
36
To
B
C
D
D
cut
olenoid
California
models

7
To
detector
dri
e
counter
22
To
headlamp
R
B
type
1
only

Non
Califunia
model
except
for
Canada
23
To
ground
37
To
block
tcrminal
distributor
California

8
To
ignition
relay
California
models
only
i4
To
thermal
transmitter
models
only

9
To
floor
sensor
relay
California
modeb
only
is
To
distributor
Non
California
models
only
38
To
ignition
coil
Non
California
models
only

n
10
To
inhibitor
relay
A
T
only
26
To
8
C
D
D
cut
solenoid
Non
California
39
To
condenser

t
II
To
head
lamp
relay
models
only
40
To
ignition
coil
and
resistor
@

12
To
horn
relay
27
To
fuel
cut
solenoid
California
models
only

OJ
v

m
13
To
voltage
regulator
28
To
auto
choke
heater

g
e
14
To
cooler
cable
29
To
headlamp
L
R
type
1

OJ
to

o
Q
m
r0

C
1
i

Ql
CIl
Il
l
3

m
W

D
to
l
l
0
c
l
l
s
Q
3
For
Automatic

Transmission
LB

B

For
Manual
Transmission

m
For
Automatic
Transmission

COLOR
CODE

B
Black

BI
Brown

G
Green

L
Blue

Lg
Light
green

R
Red

W
White

Y
Yellow

BW
Black
with
white
stripe

LgR
Light
green
with
red
stripe
BY
RB
RB

B
WB
RB

YB
2
RB
I
B

1

BW
r
BY

LB

For
Automatic

Transmission
to

o
c
m
r0

O
O
Dl

For
Manual

Transmission
@
CJ
lti
3

RB
fB

BY
YB
RB@RB
YB
BY

1
To
kickdown
solenoid

fOT
Automatic
Transmission

2
To
reverse
switch

for
Manual
Tranmission

3
To
inhibitor
switch

for
Automatic
Transmission

4
To
oil
pressure
switch

5
To
starter
motor

6
To
engine
room
harness

for
Manual
Transmission

7
To
engine
room
harness

for
Automatic
Transmission

@
BG
B
LW
LW
B
L

AL
l
J
YA

CD
m
LW
4
ft
GL

LR
t4
B
t
R

LG
4D
It
GW

BW
GW

L

@

ii
b
l
l
l
lD
m

en
lD
A
A
G
Ri
G
L

Non
California

except
Canada
I

G
GR
13
L
R
j

M
T
only
GL

A
T
only
To
engine

compartment
harness

Non
california
except
Canada
G
r

wRfl
Lt
IIY

LIB
l
ll
RY
R
oIll
CD

o
c
m
o
O
II
fJl
1
3

REFRIGERAi
H
R
12

COMPRESSOR
OIL

MAINTENANCE

PERIODIC
MAINTENANCE
AND

SEASON
IN

INSPECTION

GENERAL
SERVICE
INSTRUCTION

SAFETY

PRECAUTIONS

EV

ACUA
TlNG
AND

CHARGING
SYSTEM

HANDLING

MANIFOLD
GAUGE

HANDLING
SERVICE
VALVE

HANDLING
CAN
TAP

DISCHARGING
SYSTEM

REFRIGERANT
R
12

The

refrigerant
used
in
the
air

conditioner
is

generally
called
Re

frigerant
12

R
12
No
other

refrig

erant
than
the

above

refrigerant
should

be
used

This

refrigerant
is

usually
available

in
a
small
can
or
a

cylinder
In

either

case
it

is

liquefied
under

high
pressure

in
the
container

Refrigerant

evaporates
easily
has
a

low

evaporation
point
and
moreover

since
the
latent

heat
of
the

refrigerant

is

large
it

can
abSorb

a

large
amount

of
heat

wh

err
e

vaporating
Extreme

care
must
be
exercised
when

handling

the

refrigerant

COMPRESSOR
OIL

The
SUNISO
5GS
or
SUNISO

351

should
be
used
as

refrigeration

lubricant

Mixing
of
the

two
is

allowable

The

refrigeration
lubricant
should

be
used
to
assure
the
successful
com

pressor
operation
Use
of
oils
other

than
recommended
or

mixing
of
the

oil

with
other
oils
would
cause

chemical
reaction

or
lead
to
lowered

viscosity
or
deficient
lubrication

The
oil

absorbs
moisture
as
it

con

tacts

the
air
This

points
out
the
need

for

care
not
to

expose
it

to
atmos

phere
for
an

extended

period
of
time
Air

Conditioning

GENERAL
SERVICE

CONTENTS

EVACUATING
SYSTEM

CHARGING
REFRIGERANT

CHECKING
FOR
LEAKS

HALIDE
LEAK

DETECTOR

ELECTRIC
LEAK

DETECTOR

REFRIGERANT
LEVEL
CHECK

SIGHT

GLASS

PERFORMANCE
TEST

COMPRESSOR
OIL
LEVEL
CHECK

PERFORMANCE
TEST

REFRIGERANT

LEAKS
AC
8

AC

8

AC
8

AC
8

AC
8

AC
9

AC
9

AC
9

AC10

AC

11

AC
12

MAINTENANCE

PERIODIC
MAINTENANCE

AND

SEASON
IN

INSPECTION

Both

periodic
maintenance
and

season
in

inspection
are

most
essential

to
enable
the
air

conditioner
to

give

full

performance

Perform
the

following
checks

Start

engine
and

check

refrigerant

level

through
sight
glass
on

receiver

dryer
For

details
refer
to

relative

topics
under

Refrigerant
Level

Check

2
Check
the
entire

sysiein
for

sign

of

refrigerant
leaks

Refer
to
relative

topics
under

Checking
for

Leaks

and

Refrigerant
Leaks

If

any
trace
of
oil
is

noted
at

and

around
connection

fittings
it
is
a

sure

indication

that

refrigerant
is

leaking

This
condition

can
be
corrected

easily

by
retightening
the

joints
If

any
joint

on
line

is

suspected
of
small
amount
of

leakage
use
a
leak

detector
to

locate

leaking
points

3
Check

compressor
drive
belts

for

proper
deflection

Season
off

Observe
the

following
maintenance

tips
to
allow

the
air

conditioner

to

operate

normally
in

the
next

season

I

Keep
the
entire

system
free
from

AC
8
AC12

AC

13

AC15

AC15

AC16

AC

16

AC16

AC
17

AC17

AC
17

AC18

refrigerant
leakage
by

periodically

checking
for

refrigerant
gas
leak

even

out
of
season

2

Turn
the

compressor
for
10

minutes

at
least
once
a
month

by

running
the

engine
at
1

500

rpm

c
ENERAL
SERVICE

INSTRUCTION

The

servicing
of
the
air
conditioner

should
be
carried
out

only
by
well

trained
servicemen
This

chapter
de

scribes
essential

points
of

servicing

Jf

a

Jarge
amount
of

dirt
and
sand

enter

the

system
they
will
be

carried
with

refrigerant
and

may

clog
the

system
or
scratch

rotating

parts
This

points
out
the
need
for

care
in

servicing
the

system
That

is

disconnecting

joints
should
be

carried
out

in
a
dean

place

Water
should
not
be
allowed
to

get

inside
the

system
The

refrigerant

does
not

readily
mix

with
water

However
the

presence
of
even
a

minute

amount
of

water
will
cause

a
chemical
reaction

at

high
tem

perature
which
will
in

turn

produce

hydrochloric
acid

HCl
Since

hydrochloric
acid
is

highly
corro

sive
to
metals
the
aluminum
and

copper
piping
etc
will
become

corroded
and
the

refrigeration

system
will
become

clogged