DODGE RAM SRT-10 2006 Service Repair Manual

6. Install second gear bearing (1) on mainshaft (2).
7. Install second gear (1) on mainshaft (2).
8. Install second gear inner friction ring (1) on second
gear (2).

9. Install second gear outer friction ring (1) on second
gear (2).
10. Install second gear blocker ring (1) on second
gear (2).

11. Align 1-2 synchronizer hub (1) with blocker ring on
mainshaft and install hub with Installer D-389 (2).
NOTE: If 1-2 synchronizer hub is installed incor-
rectly the snap ring groove will not be visible.
12. Install 1-2 synchronizer hub (1) snap ring (2).

13. Install 1-2 synchronizer hub (1) detents (2).
14. Install 1-2 synchronizer sleeve (2) on 1-2 hub (1).
NOTE: Align grooves in the sleeve with detents in
hub.
15. Install first gear blocker ring (1) on 1-2 hub (2).

16. Install first gear outer friction ring (1) on 1-2 hub
(2).
17. Install first gear inner friction ring (1) on 1-2 hub
(2).
18. Install first gear bearing (1) on mainshaft (2).

19. Install first gear (1) on mainshaft (2).
WARNING: Use welding gloves or tongs when
handling heated components. Failure to follow
these instructions will result in personal injury.
CAUTION: A bearing heater is used to heat reverse
bearing race (1). Use only a bearing heater/hot
plate and follow manufacturer’s instructions. Heat
components to 100 - 177 Celsius (212° Min. - 350°
Max Fahrenheit). Never use an open flame to heat
components. Never leave components on heater
for an extended amount of time. If component is
discolored after heating, the component has been
overheated and must not be used. Failure to fol-
low these instructions will result in component
damage.
20. Heat reverse bearing race (1) with bearing heater
(2) to a maximum of 177 Celsius (350°
Fahrenheit).
21. With welding gloves or tongs install reverse bear-
ing race (1) on mainshaft (2).

22. Install reverse gear bearing (1) on bearing race
(2).
23. Install reverse gear (1) on mainshaft (2).
24. Install reverse gear friction/blocker ring (1) on
reverse gear (2).

25. Install reverse synchronizer detents (1) in reverse
hub (2).
26. Install reverse synchronizer sleeve (1) on reverse
hub (2).
NOTE: Align grooves in the sleeve with detents in
hub.
27. Install reverse gear synchronizer hub (1) with
Installer D-389 (2).

28. Install main shift rail (1) bearings (2) on main shift
rail.
29. Install main shift rail (1) through rail support (2)
and housing, then rotate counterclockwise into
place.
30. Install 1-2 shift fork then, install 1-2 shift rail (2)
into shift fork and housing. Install shift fork roll pin
(1).

31. Install reverse shift rail (1) into the housing. Then
install reverse shift fork (2) and pull shift rail (1)
up into the shift fork.
32. Install reverse shift fork roll pin (1).
WARNING: Use tongs when handling heated com-
ponents. Failure to follow these instructions will
result in personal injury.
CAUTION: A bearing heater (2) is used to heat
Plug 9619-2 (1). Use only a bearing heater/hot
plate and follow manufacturer’s instructions. Heat
components to 100 - 177 Celsius (212° Min. - 350°
Max Fahrenheit). Never use an open flame to heat
components. Never leave components on heater
for an extended amount of time. If component is
discolored after heating, the component has been
overheated and must not be used. Failure to fol-
low these instructions will result in component
damage.
33. Heat Plug 9619-2 (1) with bearing heater (2) to a
maximum of 177 Celsius (350° Fahrenheit).