DODGE RAM SRT-10 2006 Service Repair Manual

Page 2691 of 5267

4. Install countershaft and mainshaft bearing cups (2)
into adapter plate (2).
TRANSMISSION CASE
1. Install shift rail bushings with Installer 9368 and
Handle C-4171.
2. Install mainshaft bearing cup with Installer 9373 (2)
and Handle C-4171 (1).

Page 2692 of 5267

3. Install countershaft bearing cup with Installer 9373
(2) and Handle C-4171 (1).
EXTENSION HOUSING
1. Install countershaft bearing (1) with Installer 9394
(2) and Handle C-4171 (3).

Page 2693 of 5267

2. Install mainshaft roller bearing race (1) with
Installer 9392 (2) and Handle C-4171 (3).
3. Install mainshaft roller bearing race snap ring.
4. Install shift rail bushings with Installer 9368 and
Handle C-4171.
5. Install reverse idler gear shaft.
6. Install thrust washer, reverse idler gear (3) and
bearing (2).

Page 2694 of 5267

7. Install idler gear bracket into the tail housing (1).
Install bolts (2) with Loctite
242 and tighten to 24
Nꞏm (18 ft. lbs.).
INPUT SHAFT
1. Install input shaft bearing cup with Installer 9380
(1) and Handle C-4171 (2).

Page 2695 of 5267

2. Install input shaft bearing (3) with Installer 6052 (2)
and Tube MB991317 (1).
COUNTERSHAFT
1. Install countershaft (3) bearings (2) with Installer
MB998909 (1) and a press.

Page 2696 of 5267

MAINSHAFT
CAUTION: Mainshaft snap rings are not inter-
changeable.
1. Install mainshaft (3) tapered bearing (2) with
Installer 9377 (1) and a press.
2. Install third gear bearing (2) and spacer (1) on
mainshaft.

Page 2697 of 5267

3. Press third gear (1) and 3-4 synchronizer hub (2)
onto the mainshaft with Splitter 9375.
4. Install 3-4 synchronizer sleeve.
5. Install 3-4 synchronizer (1)originalornewsnap
ring (2).
6. Press second gear (1) and 1-2 synchronizer hub
(2) onto mainshaft with Splitter 9375.

Page 2698 of 5267

7. Install 1-2 thrust washer and blocker ring (1)
assembly onto 1-2 synchronizer (2).
8. Installoriginalornew1-2 synchronizer (1) snap
ring (2) on mainshaft.
9. Install first gear (1) and bearing (2) on mainshaft.

Page 2699 of 5267

10. Install rear mainshaft tapered bearing (1) on top
of first gear (2).
TRANSMISSION HOUSING
NOTE: During assembly refer to Adjustments for
Main shaft and Countershaft End Play
1. Install input shaft seal into adapter plate with
Installer 9366.
2. Install input shaft (2) into adapter plate (3).

Page 2700 of 5267

3. Install countershaft (1) assembly into adapter.
4. Tilt countershaft (4) sideways then install mainshaft
(1) and shift rail (2) assemblies into adapter (3).

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