DODGE RAM SRT-10 2006 Service Repair Manual

5. Install reverse rail assembly (2) into adapter (3)
and on mainshaft (1).
6. Install guide plate and tighten torx bolts to 22 Nꞏm
(16 ft. lbs.).
7. Apply Mopar
Gasket Maker to adapter sealing
surface.
8. Install transmission case (1) on gear set until shift
rail through the guide plate. Then install offset lever
spring, ball and lever on shift rail and seat trans-
missioncaseonadapter(2).

9. Install front adapter (2) bolts (3) and tighten to 34
Nꞏm (25 ft. lbs.).
10. Install two torx screws (2) on top of transmission
case (1).
11. Drive roll pin down into offset lever (3) with ham-
mer (2) and punch (1).

12. Apply Loctite242 to shift detente (1) threads.
Install shift detente assembly withnewO-ring and
tighten to 34 Nꞏm (25 ft. lbs.).
13. Install reverse lock-out solenoid.
14. Apply Mopar
Gasket Maker to top plate sealing
surface.
15. Install top plate bolts and tighten to 20 Nꞏm (15 ft.
lbs.).
16. Install sixth gear bearing and gear (1) on counter-
shaft (2).
.
17. Install sixth gear stop ring (1).

18. Install 5-6 synchronizer (1) on countershaft (2).
19. Install 5-6 synchronizer snap ring.
20. Install 5-6 shift fork (1) and synchronizer sleeve
(2).
21. Installnew5-6gearshiftfork(1)snapring(2).

22. Install 5-6 gear (2) on mainshaft with Installer
9391(1).
23. Install fifth gear stop ring.
24. Install fifth gear bearing and gear (1) on counter-
shaft (2).

25. Install fifth gear (1) thrust washer (2).
26. Installnewfifth gear (1) snap ring (2).
27. Install reverse shift fork (1) and synchronizer (2)
sleeve onto main shaft.

28. Install reverse gear (3) on countershaft with
Installer 9391 (2) bolt, bearing and washer and 1
3/16 half inch drive socket (1).
29. Install reverse gear snap ring on countershaft.
30. Install reverse synchronizer (1) snap ring (2).
31. Installnewreverse shift fork (1) snap ring (2) with
the flat side facing rearward.

32. Install reverse gear (3), bearing (5), wave washer
(2) and brass blocker ring (1) on mainshaft (4).
33. Install reverse gear (1) thrust washer (2) and snap
ring (4).
.
34. Install mainshaft (3) roller bearing (4), spacers (2)
and snap ring.
35. Apply Mopar
Gasket Maker to tail housing seal-
ing surface.

36. Install the six tail housing (1) to case bolts (2) and
tighten bolts to 41 Nꞏm (30 ft. lbs.).
37. Install two tail housing nuts (2) on top of transmis-
sion tail housing (3).
38. Slide offset lever (1) onto shaft in tail housing (2).
.

39. Install offset lever (3) roll pin with hammer (1) and
punch (2)..
40. Install Mopar
Gasket Maker to the shift cover
sealing surface and position cover on the trans-
mission.
41. Install shift cover four mounting bolts and tighten
to 18 Nꞏm (13 ft. lbs.).
INSTALLATION
1. Slide transmission back into the clutch and seat
against clutch housing.
2. Install transmission bolts to clutch housing bolts
and tighten to and tighten bolts to 35 Nꞏm (26 ft.
lbs.)
3. Install transmission crossmember (2) and bolts/nuts
(1).Tightennutsto61Nꞏm(45ft.lbs.).
4. Install transmission mount (2) bolts (1) and tighten
to 41 Nꞏm (30 ft. lbs.).
5. Remove transmission jack.