FORD F650 2006 11.G Owners Manual

REFILL CAPACITIES
Rear axle
Axle
codeWeight
capacity - lb.
(kg)DescriptionFluid capacity
- pints
(liters)
1,2
S135–S 13500 (6123) Single rear axle, single
reduction24.5 (11.6)
4S150–S 15500 (7031) Single rear axle, single
reduction24.5 (11.6)
17060S 17500 (7938) Single rear axle, single
reduction28.0 (13.2)
19055T 17500 (7938) Single rear axle,
two-speed28.0 (13.2)
M190–T 19000 (8618) Single rear axle,
two-speed35.0 (17.0)
19060S 19000 (8618) Single rear axle, single
reduction28.0 (13.2)
21060S 21000 (9525) Single rear axle, single
reduction28.0 (13.2)
21060D 21000 (9525) Single rear axle, single
reduction with
driver-controlled
locking differential28.0 (13.2)
M210T 21000 (9525) Single rear axle,
two-speed16.0 (33.0)
23090S 23000 (10432) Single rear axle, single
reduction39.0 (18.5)
23090D 23000 (10432) Single rear axle, single
reduction with
driver-controlled
locking differential39.0 (18.5)
23082T 23000 (10432) Single rear axle,
two-speed37.0 (17.5)
1Quantities listed are approximate. Fill axle until the lubricant level is at
the bottom of the filler hole, with the vehicle on level ground.
2If hubs are removed, add an additional 1.6 pints (0.75L) of axle
lubricant. Add lubricant through the axle vent.
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Engine coolant and oil
Engine typeEngine coolant
(approximate
capacity)(1)
Engine oil
(approximate
capacity)
6.0L Power Stroke54.4 pints
(25.7L)19.0 quarts
(18.0L)
Caterpillar60.0 pints
(28.4L)Refer to the
engine operator
manual for
engine oil refill
capacities. Cummins B48.8 pints
(23.1L)
(1)Add the coolant originally equipped in your vehicle.
Power steering system
Steering gear Power steering fluid volume
TAS40 17.6 pints
TAS65 18.4 pints
Transmission
Description Pints (Liters)
Allison 3000/3500 5–speed automatic 58.0 (27.4)*
Allison 3000/3500 6–speed automatic 58.0 (27.4)*
2200/2500 Series 5–speed automatic 38.0 (18.0)*
FS-4205A 5–speed manual 11.5 (5.4)
FS-5205A 5–speed manual 12.5 (5.9)
FS-5406A/5406N 6–speed manual 19.5 (9.2)
FS-6406A/6406N 6–speed manual 19.5 (9.2)
ES56–7B/ES066–7B 7–speed manual 20.9 (9.9)
FR-9210B 10–speed manual 23.5 (11.1)
RT–8908LL 10–speed manual 28.0 (13.2)
*Total fluid capacity (dry transmission and torque converter).
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Air conditioner refrigerant - r134a
Lb. (Kg) Oz.
1.87 (.85) 30
Note:This system uses PAG-type refrigerant oil.
Refrigerant fitting torque
Captured washer nut: 170–190 inch lb. (19–21 N•m)
Note:This system uses mineral based refrigerant oil to lubricate o-rings
and fittings.
Fuel tanks
Standard tanks are listed as such; all other tanks available for your
vehicle are optional equipment.
Vehicle Tank type Gallons
(Liters)
F-650 Low Profile (standard),
F-650 Dock HeightSingle, steel
rectangular35 (132)
F-650 Low Profile, F-650 Dock
Height (standard), F-750 Pick-up
and Delivery (standard), F-750
Severe Service (standard)Single, steel
rectangular45 (170)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceSingle, steel
rectangular50 (189)
F-650–Low Profile, F-650 Dock
Height, F-750 Pick-up and
Delivery, F-750 Severe ServiceSingle, steel
rectangular65 (246)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceSingle, steel
D-style65 (246)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceSingle, steel
D-style80 (302)
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Vehicle Tank type Gallons
(Liters)
F-650 Low Profile, F-650 Dock
Height, F-750 Pick-up and
Delivery, F-750 Severe ServiceDual, steel
rectangular30(LH)/45(RH)
(114[LH]/170[RH])
F-650 Low Profile, F-650 Dock
HeightDual, steel
rectangular35(RH)/45(LH)
(132[RH]/170[LH])
F-650 Low Profile, F-650 Dock
Height, F-750 Pick-up and
Delivery, F-750 Severe ServiceDual, steel
rectangular45/45 (170/170)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceDual, steel
D-style50/50 (189/189)
F-650 Low Profile, F-650 Dock
Height, F-750 Pick-up and
Delivery, F-750 Severe ServiceDual, steel
rectangular45(RH)/65(LH)
(170[RH]/246[LH])
F-650 Low Profile, F-650 Dock
Height, F-750 Pick-up and
Delivery, F-750 Severe ServiceDual, steel
rectangular45(RH)/65(LH)
(170[RH]/246[LH])
F-650 Low Profile, F-650 Dock
Height, F-750 Pick-up and
Delivery, F-750 Severe ServiceDual, steel
rectangular65/65 (246/246)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceDual, steel
D-style65/65 (246/246)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceDual, steel
D-style65(LH)/80(RH)
(246[LH]/302[RH])
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceDual, steel
D-style80/80 (302/302)
VEHICLE IDENTIFICATION NUMBER (VIN)
The VIN is printed on the Vehicle Rating Decal attached to the vehicle.
The VIN also serves as the warranty number. If you ever find it
necessary to communicate with Ford Motor Company about your vehicle,
always include the VIN in your communication.
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GENERAL MAINTENANCE INFORMATION
The Scheduled Maintenance Services listed in this section are required
because they are considered essential to the life and performance of
your vehicle.
Ford Motor Company recommends you perform the Owner Maintenance
Services listed in this section. These services are matters of day-to-day
care that are important to the proper operation of your vehicle. In
addition to the conditions described in the Owner Maintenance Checklist,
be alert for any unusual noise, vibration or other indication that your
vehicle may need service and attend to it promptly.
Use only recommended fuels, lubricants, fluids and service parts
conforming to Ford specifications. Motorcraft parts are designed and
built for best performance in your vehicle. Using these parts for
replacement is your assurance that Ford-Built quality stays in your
vehicle.
SCHEDULED MAINTENANCE
The maintenance or replacement of the emission control devices (or
systems) in your new Ford Motor Company vehicle (or engine) may be
performed at your expense. These services may be performed by any
automotive repair establishment or individual using automotive parts
equivalent to those with which your vehicle or engine was originally
equipped. If any parts other than Ford, Motorcraft, or Ford authorized,
remanufactured parts are used for maintenance replacements (or for the
service) of components effecting the emission control, the owner should
be ensured that such parts are warranted by their manufacturer to be
equivalent to genuine Ford Motor Company Parts in performance and
durability. Please consult your warranty information booklet for complete
warranty information.
Authorized dealer maintenance
Your authorized dealer specializes in knowing all about Ford Motor
Company vehicles rather than knowing a little about all makes.
There are Ford or Ford of Canada dealer service shops ready to serve
you wherever you drive in the U.S. or Canada. They stock Ford and
Motorcraft parts, and Ford Chemicals and lubricants. You can be
confident that these meet the same exacting design and quality
standards as those used to build the vehicle originally. Dealer Service
Technicians have available training in the latest product developments
and service techniques.
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OWNER MAINTENANCE
You can do much of the maintenance your vehicle requires yourself, if
you have the time and a reasonable amount of mechanical ability. If you
prefer to have this work done professionally, your authorized dealer
stands ready to help you.
All mechanical components and attachments are important in that they
could affect the performance of vital components and systems. If
replacement becomes necessary, they must be replaced with parts having
the same part number or with equivalent parts. Torque values of the
attaching parts must be used as specified during any reassembly
procedure to ensure proper retention.
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/km intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage,
odor, smoke, loss of oil pressure, or charge indicator or over temperature
warning.
Do NOT use diesel fuel blended with waste oil in engines equipped with
a catalytic converter-muffler. Waste lube oil blending in fuel will plug the
catalytic converter-muffler, resulting in a significant loss of engine power.
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Emissions control system(s) laws
Federal law prohibits vehicle manufacturers, dealers and other persons
engaged in the business of repairing, servicing, selling, leasing or trading
motor vehicles, as well as fleet operators from knowingly removing or
rendering an emissions control device or system inoperative. Further,
modifications of the emissions control system(s) could create liability on
the part of individual owners under the laws of some states. In Canada,
modification of the emissions control system could create liability under
applicable Federal or Provincial laws.
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS
AND MAINTENANCE
On January 1, 1978, Federal regulations became effective governing the
noise emissions on trucks over 10,000 lb. (4,536 kg) GVWR. The
following statements concerning prohibited tampering acts and
maintenance and the noise warranty are found in the Warranty Guide,
and are applicable to completed trucks.
Tampering with noise control system prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative, by any person other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use,
or (2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the following
acts listed:
Vehicle System Acts
Acoustical Shielding Removal of noise shields, hood
blanket, tunnel liner or acoustical
absorptive material.
Engine Removal or rendering inoperative
the engine speed governor so as to
allow engine speed to exceed
manufacturer specifications.
Removal of engine mounted noise
shield or oil pan enclosure.
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Vehicle System Acts
Engine Air Induction System Removal of the air duct, silencer,
air cleaner, and/or air cleaner
element and baffle in air cleaner;
re-indexing of air cleaner.
Exhaust System Removal or rendering inoperative
exhaust system components
including the catalytic converter -
muffler assembly, inlet pipe, outlet
pipe, resonator and flexpipe.
Rotation of horizontal exhaust
system directional outlet pipe to
cause the exhaust to be emitted in
a direction other than downward.
Engine Cooling System Removal or rendering inoperative
the fan clutch. Removal or
modification of the fan shroud.
Replacing a fixed fan with a fan of
increased diameter, different
number of blades or different pitch
width.
MAINTENANCE
Instructions for maintenance and service of the noise control system
have been included in the Required Maintenance Services and in the
General Maintenance Checklist. To further help minimize noise emissions
degradation throughout the life of the vehicle, Ford Motor Company
recommends that this vehicle should be operated in the manner
described within this Owner Guide. Caution should be exercised by the
owner when installing replacement parts to be sure that a tampering act
(as outlined above) is not committed. Note any inspection and service
performed in the Maintenance Record.
EMISSIONS INFORMATION LABEL
Emissions information appears on the Important Engine Information
Decal located on or near the engine.
SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
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Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Maintenance intervals are provided for three types of general vehicle
environments: On-Highway, City and Severe Service. In all applications,
the actual interval is determined by monitoring kilometers (miles) and
time and when the engine is due for an oil change. When the engine oil
change is required prior to the truck lubrication interval, it is
recommended that the lubrication be performed at the same time in
order to reduce your vehicle’s time out of service.
•On-Highway:60,000 miles (96,000 km) or more annually.
•City:60,000 miles (96,000 km) or less annually.
•Severe Service:20,000 miles (32,000 km) or less annually on/off
road in dirty conditions.
Scheduled maintenance beyond 100,000 miles (160,000 km) should be
continued as before 100,000 miles (160,000 km).
AIR BRAKE ADJUSTMENT
Failure to maintain proper air brake adjustment can result in
reduction or loss of braking ability.
Air brake inspection and adjustment should be performed by a qualified
service technician in accordance with the instructions in the Ford Truck
Service Manual.
Cam brakes - automatic slack adjusters
Inspect standard air brakes equipped with automatic slack adjusters for
proper brake adjustment every four months or 20,000 miles (32,000 km)
whichever occurs first.
However, more frequent inspection is required if your vehicle’s brakes
are subjected to heavy use or adverse operating conditions such as:
•Frequent brake applications while fully loaded.
•Operation on hilly or mountainous terrain.
•Frequent operation on dirt, gravel or mud.
Some aftermarket brake linings also require more frequent inspections.
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SCHEDULED MAINTENANCE GUIDE
MAINTENANCE SERVICES AND RECORD RETENTION
The maintenance record form which follows is for your convenience. In addition to recording the services performed, you should
retain copies of your receipts for the services. You also should keep records of any emission control systems maintenance
services performed on your vehicle.
Maintenance Record
Warranty
Start Date ______________________________________ Engine Displacement ______________________________________
Vehicle
Identification
Number _________________________________________ Owner Name ___________________________________________
IMPORTANT — This document should remain with the vehicle at all times.
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