FORD GALAXY 2006 Service Repair Manual

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Valve Clearance
Adjustment
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
Mat

erials
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. \f
2. \f
3. \f
\f
\f
\f
\f\f
\f\f
\f\f
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4.NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b
m\bged.\f
5. Special\bTool(\f):\b 3
03-499\f
6. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\ftop\f
de
\bd\fcenter\f(TDC)\f\bnd\fme\bsure\fthe\fv\blve\f
cle\br\bnce(s),\fusing\f\b\fsuit\bble\fset\fof\ffeeler\f
g\buges.\f
7. Note\fdown\fe\bch\fcylinder\fnumber\f\bnd\fthe\fv\blve\f cle\br\bnce(s)\fme\bsured.\f
8. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\fSpecific\btions\f(303-01A\fEngine\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
9.NOTE:\fOnly\fc\brry\fout\fthe\ffollowing\fsteps\f
wh
en\fthe\fv\blve\fcle\br\bnce(s)\frequire\f
\bdjustment.\f
10. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\fone\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
11. \f
\f\f
\f\f
\f\f
\f\f
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12. \f
13. \f\f1. Punch\f2\fmm\f
2. Open\fended\fwrench\f
3. Bolt\fM6\fx\f25\fmm\f
14. CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
h o

ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f
15. CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
ho
ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Loosen\fthe\fint\bke\fc\bmsh\bft\fsprocket\fret\bining\f
b o

lt\fby\f5\fturns.\f
\f\f
\f\f
\f
\f\f
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16.NOTE:\fNote\fthe\fposition\fof\fthe\fbe\brings.\f
17. \f\f
Remove\fthe\fv\blve\ft\bppet\f\bnd\fre\bd\fthe\f
th

ickness\ffrom\fthe\funderside.\f

The\fnumber\fon\fthe\fv\blve\ft\bppet\fis\fthe\f
v\bl

ve\ft\bppet\fthickness,\fhowever\fonly\fthe\f
decim\bl\fpl\bces\f\bre\fm\brked\f(for\f
ex\bmple\f.650\f=\f3.650).\f
18. C\blcul\bte\fthe\fv\blve\ft\bppet\fthickness\frequired\f (thickness\fof\fthe\fcurrently\finst\blled\ft\bppet\f+\fthe\f
me\bsured\fv\blve\fcle\br\bnce\f-\fthe\frequired\fv\blve\f
cle\br\bnce).\f\f
19. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
20. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n

d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
Mat

erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72

SX-19K261-CA) \f
21.

Inst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
22. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
\f\f
\f\f
\f\f
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23. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
24 .

\f\f
Bolt\fM6\fx\f25\fmm\f
25

. Inst\bll\fthe\fspeci\bl\ftool.\f
26. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fit\fcont\bcts\fthe\fspeci\bl\f
to
ol.\f
27. CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
ho
ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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28. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
29 .

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
30. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\f
u n

til\fpiston\fNo.\f1\fis\f\bpproxim\btely\f45\fdegrees\f
before\ftop\fde\bd\fcenter\f(TDC).\f
31. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
32. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fit\fcont\bcts\fthe\fspeci\bl\f
to
ol.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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33.NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fThe\fbolt\fc\bn\fonly\fbe\finst\blled\fif\fthe\f
v\blve\ftiming\fis\fcorrect.\f
Bolt\fM6\fx\f18\fmm\f
3 4

. NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
th

e\fv\blve\ftiming\fis\fcorrect.\f\f
Inst\bll\fthe\fspeci\bl\ftool.\f
Sp

ecial\bTool(\f):\b 303-376B\f
35.

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
36.

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
37 .

\f
\f\f
\f\f
\f\f
\f\f
\f\f
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38.Torque:\b 20\fNm\f
39. \f\f 1.Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que:\b 10\fNm
\f
2. Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que:\b 12\fNm
\f
40. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\f
( T

DC)\f\bnd\fme\bsure\fthe\fv\blve\fcle\br\bnce(s).\f
41. Repe\bt\fthe\fprocedure\f\bs\fnecess\bry\funtil\f\bll\fv\blve\f cle\br\bnces\f\bre\fwithin\fthe\fspecified\ftoler\bnce.\f
42. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\findic\bted.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7

J-M4G323-AA) \f
43. T

orque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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44.Torque:\b 10\fNm\f
45. Torque:\b 10\fNm
\f
46. \f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Intake Manifold
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
General Equipment
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
Trolley\fj\bck
1. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\fRefer\fto:\fScheinwerfer\f(417-01\f
Außenbeleuchtung,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Disconnect\fthe\fb\bttery.\f
Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f
Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
5. R\bise\fthe\fvehicle\ffor\f\bccess\f
Refer\fto:\fAnheben\fmit\fW\bgenheber\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\fAnheben\fmit\fHebebühne\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
6. \f
7. \f\f 1.Torque:\b 18\fNm
\f
2. Torque:\b 47\fNm
\f
\f\f
\f\f
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