clip FORD MUSTANG 2003 Owners Manual

35. Remove the intermediate anti-
rattle clip, if equipped.
36. CAUTION: Remove the assembly carefully to prevent damage to the overdrive band
friction material by the reverse clutch drive lugs.
Remove the following components as an assembly:
zIntermediate clutch pack.
z Intermediate one- way clutch.
z Reverse clutch.
z Forward clutch assembly.
37. Disengage and remove the overdrive band.
38. Remove the forward clutch hub and the No. 3 forward clutch hub front bearing. Klj . 12 ba
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23.
NOTE: Before assembly, soak the new clutch discs in clean automatic transmission fluid for 15
minutes.
Install the intermediate clutch pack and selective steel plate.
24. Using the special tool, check the intermediate clutch clearance. 1. Position the special tool on the pump case mounting surface.
2. Maintaining downward pressure, use a depth micrometer to measure and verify intermediate clutch clearance is within specification.
If the intermediate clutch is not within specification, install a correct selective plate.
25. Install the intermediate anti- rattle clip, if equipped. Selective Steel Plates
Specification
1.80-
1.70 mm (0.071- 0.067 inch) 2.05-
1.95 mm (0.081- 0.077 inch) 2.31-
2.20 mm (0.091- 0.087 inch) 2.56-
2.46 mm (0.101- 0.097 inch) Klj . 9 ba
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5. Disconnect the electrical connector.
6.
CAUTION: Extra force may be needed to lift up on the handle. Do not to pull too far
or damage to the overdrive cancel button may result, as the wires may be pulled out of
the switch.
Remove the screw and the handle.
7. Remove the clip and bolt from the brake shift interlock cable. Klj . 2 ba
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REMOVAL AND INSTALLATION
Cable and Bracket
Removal
1. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
2. Remove the cable shift from the shifter lever and bracket and discard the clip.
3. Remove the bolt from the cable.
4. Remove the bolt from the cable.
5. Disconnect the transmission range selector lever cable from the TR sensor lever.
SECTION 307-
05: Automatic Transaxle/Transmission External Controls 2003 Mustang Workshop Manual Klj . 1 ba
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6. Remove the transmission shift cable bracket (7B229) from the transmission.
1. Remove the bolts.
2. Remove the bracket.
Installation 1. NOTE: It is necessary to install a new plastic clip prior to installation.
To install, reverse the removal procedure. Klj . 2 ba
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5. Disconnect the TCS connector.
6.
CAUTION: Extra force may be needed to lift up on the handle. Do not to pull too far
or damage to the overdrive cancel button may result, as the wires may be pulled out of
the switch.
Remove the screw and the handle.
7. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
8. Disconnect the shift cable and discard the plastic clip. Klj . 2 ba
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9. Lower the vehicle.
10. Remove the shifter.
Installation 1. NOTE: It is necessary to install a new plastic clip prior to installation.
To install, reverse the removal procedure. Klj . 3 ba
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REMOVAL AND INSTALLATION
Disc and Pressure Plate —
4.6L (4V) Engine
1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Remove the transmission. For additional information, refer to Section 308 - 03C .
3. Remove the starter. 1. Remove the terminal cap.
2. Remove the nuts.
3. Remove the wires and position them aside.
4. Remove the two bolts and the starter.
4. Remove the clutch cable clip, then pull the cable through the clutch housing.
SECTION 308-
01: Clutch 2003 Mustang Workshop Manual Special Tool(s)
Clutch Aligner
308-
020 (T74P-7137- K)
Material Item Specification
Premium Long Life Grease
XG
-1-C ESA-
M1C75- B Klj . 1 ba
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10. Remove the screw and the dust shield.
11. Pull the clutch release lever cable (7K553) and remove from the clutch release lever (7515).
12. Remove the C-
clip from the clutch release lever cable and remove the clutch release lever
cable from the vehicle.
Installation 1. To install, reverse the removal procedure. Klj . 3 ba
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Transmission Identification
The transmission identification tag is located under the lower left bolt that retains the extension 50 7230 Reverse shift fork
51 7240 Reverse gear shift rail
52 7230 Fifth gear shifter fork
53 357479-S15 Split pin
54 371197-
S Reverse gearshift lever retaining clip
55 7K002 Reverse gearshift lever
56 7E485 Reverse positioning spring
57 7005 Case
58 87675-
S Case plug
59 74113-
S Plug
60 15520 Reversing lamp switch
61 7K024 Shift lever reverse pin
62 7E397 Reverse gear overtravel stop
63 7141 Reverse idler gear and bushing
64 7140 Reverse idler gear shaft
65 357479-S15 Pin
66 7K316 Fifth speed driven gear
67 7H150 Output shaft speed wheel
68 7034 Vent
69 E800152-S72 Bolt
70 7A039 Extension housing
71 7K381 Extension plug
72 7052 Extension housing fluid seal
73 372720-
S Detent ball
74 7234 Shifter detent spring
75 7F018 Gearshift offset lever
76 7K453 Gearshift shaft bushing
77 7A443 Bolt
78 7C108 Gearshift lower boot clamp
79 7210 Gearshift lever
80 7277 Gearshift lever boot
81 N602187-
S100 Bolt
82 7050 Input shaft bearing retainer
83 7052 Input shaft seal
84 7025 Input bearing assembly
85 7017 Input shaft
86 7118 Roller bearing (15 req'd)
87 7L357 Input shaft bearing spacer Klj . 4 ba
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