Door FORD MUSTANG 2003 Workshop Manual

10.
CAUTION: Open a window to prevent the windshield glass from being pushed out
by air pressure when a door is closed.
Using the alignment marks install the windshield glass.
11. After the glass is set, check for water leaks and add urethane adhesive where needed.
12. Install the cowl grille.
13. Install the cowl grille weatherstrip.
14. Install the two windshield wiper pivot arms. zPosition the arms.
z Install the windshield wiper pivot arms.
15. Install the headliner.
Coupe 16. Install the sun visors and clips. Klj . 7 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Door Glass Run Retainer
Removal
1. Remove the door trim panel. For additional information, refer to Section 501 - 05 .
2. Remove the watershield.
3. Position the door window glass in the full up position.
4. Remove the nuts and the door glass run.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

DESCRIPTION AND OPERATION
Instrument Panel
The instrument panel consists of the following components:
zinstrument cluster
z instrument panel finish panels
z audio unit
z A/C controls
z glove compartment door
z passenger air bag module
z glove compartment
z instrument panel steering column cover
z instrument panel reinforcement
z instrument panel defroster grille
SECTION 501-
12: Instrument Panel and Console 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

DESCRIPTION AND OPERATION
Console —
Floor
The floor console consists of the following components:
zconsole glove compartment
z console glove compartment door
z beverage holder
z cigar lighter knob and element
z power point
z glove compartment hinge
z console finish panel
z coin holder
z convertible top control switch (if equipped)
SECTION 501-
12: Instrument Panel and Console 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

13. Remove the LH and RH scuff plates.
14. Remove the LH and RH A-
pillar lower trim panels.
1. Remove the pin- type retainers.
2. Remove the A- pillar lower trim panels.
15. Remove the LH and RH windshield side garnish mouldings. zIf equipped with a convertible top, remove the pin- type retainers.
16. Position the LH and RH door weatherstrips aside.
17. Disconnect the RH main wiring harness electrical connectors. Klj . 3 ba
152003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

25. If equipped, disconnect the shift interlock assembly from the selector lever.
1. Remove the screw.
2. Remove the R- clip.
3. Disconnect the shift interlock cable.
4. Disconnect the shift interlock assembly from the selector lever.
26. Remove the audio unit. For additional information, refer to Section 415 - 01 .
27. If equipped, disconnect the shifter assembly electrical connector.
28. NOTE: This step is being carried out through the audio unit opening.
NOTE: Rotate the temperature control switch to the cool position.
Release the temperature control cable from the blend door.
29. Remove the four center instrument panel support bolts. Klj . 6 ba
152003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

5. Install the LH instrument panel support bolt and nut.
6. Install the four center instrument panel support bolts.
7.
NOTE: This step is being carried out through the audio unit opening.
Install the temperature control cable to the blend door.
8. If equipped, connect the shifter assembly electrical connector. Klj . 9 ba
152003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

2. Install the screws.
17. Connect climate control wiring harness connector.
18. Connect the RH main harness electrical connectors.
19. Install the LH and RH door weatherstrips.
20. Install the LH and RH windshield side garnish mouldings. zIf equipped with a convertible top, install the pin- type retainers. Klj . 12 ba
152003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Floor Console
Removal and Installation
All vehicles
1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Apply the parking brake.
Vehicles with automatic transmission 3. Place the selector lever in the 1 position.
Vehicles with manual transmission 4. Remove the gearshift lever handle.
All vehicles 5. Remove the floor console finish panel. zDisconnect the electrical connector.
6. Open the floor console glove compartment door.
7. Remove the floor console screws.
8. Disconnect the floor console electrical connector.
SECTION 501-
12: Instrument Panel and Console 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

SPECIFICATIONS
SECTION 501-
14A: Handles, Locks, Latches and Mechanisms 2003 Mustang Workshop Manual General Specifications
Item Specification
Lubricants
Multi-
Purpose Grease Spray
F5AZ- 19G209- AA ESR-
M1C159- A Penetrating and Lock Lubricant
E8AZ-
19A501- B —
Torque Specifications Description Nm lb-
ft lb-
in Door latch screws 12 9 —
Luggage compartment lid screws 9 — 80
Exterior door handle nuts 9 — 80
Luggage compartment lid latch striker screws 12 9 —
Fuel tank filler door retaining screws 3 — 27
Door latch striker plate screws 25 18 —
LOCK REPAIR/REPLACEMENT SPECIFICATIONS Part Number Lock Repair Package Name
F85Z-
11582- AA Ignition Cylinder
F8ZZ-
6321990- AA Door Lock
XR32-
6343262- BA Luggage Compartment Lid
Luggage Compartment Lid, Remote
F8DZ-
5406082- AA Glove Box
F8DZ-
5421970- AA Lock Lever Kit Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...