FORD MUSTANG 2003 Workshop Manual

17. Remove the bolts and the belt idler pulleys.
18. Remove the engine front cover bolts and the studs.
zDiscard the gaskets. Clean and inspect the sealing surfaces.
Installation 1. Apply silicone gasket and sealant in the locations shown.
2. Install the engine front cover. Klj . 4 ba
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3. Install the belt idler pulleys and the bolts. Item Part
Number Description
1 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
2 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
3 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
4 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
5 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
6 W706508 Stud, Hex Shldr Pilot, M8 x 1.25 x 50 —
M6 x 1 x
10 7 N808586 Stud and Washer, Hex Head Pilot, M8 x 1.25 x 60
—
M6 x 1 x 26 8 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
9 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
10 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
11 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 12 W706560 Stud, Hex Head Pilot, M8 x 1.25 x 65 —
M8 x
1.25 x 16 13 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 14 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 15 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 Klj . 5 ba
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4. Connect the CMP sensor electrical connector.
5. Raise the vehicle.
6. Install the crankshaft front oil seal. For additional information, refer to
Crankshaft Front Oil Seal in this section.
7. Tighten the four oil pan bolts in the sequence shown. zStage 1: Tighten to 2 Nm (18 lb- in).
z Stage 2: Tighten to 20 Nm (15 lb- ft).
z Stage 3: Tighten an additional 60 degrees.
8. Install the drain plug. Klj . 6 ba
92003 Mustang Workshop Manual
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9. Position the power steering reservoir and install the bolts.
10. Connect the CKP sensor electrical connector.
11. Position the A/C muffler and tighten the nut.
12. Install the power steering pump and the bolts. Klj . 7 ba
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13. Position the battery cable and install the two nuts.
14. Install the crankshaft pulley. For additional information, refer to
Crankshaft Pulley in this section.
15. Install the water pump pulley and the bolts.
16. Install the cooling fan. For additional information, refer to Section 303 - 03A or
Section 303 - 03B .
17. Install the accessory drive belt. For additional information, refer to Section 303 - 05 .
18. Install the valve covers. For additional information, refer to Valve Cover RH and
Valve Cover LH in this section.
19. Position the radio ignition interference capacitors and install the nuts. Klj . 8 ba
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20. Fill the crankcase with clean engine oil. Klj . 9 ba
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IN-
VEHICLE REPAIR
Timing Drive Components
Removal CAUTION: Since the engine is not free- wheeling, timing procedures must be followed
exactly or piston and valve damage can occur.
1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this
section.
2. Remove the crankshaft sensor ring from the crankshaft. 3. Disconnect the eight ignition coil electrical connectors. SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Compressor, Valve Spring
303-
567 (T97P-6565- AH) Holding Tool, Crankshaft
303-
448 (T93P-6303- A) Aligner, Camshaft Position
303-
557 (T96T-6256- B) Klj . 1 ba
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4. Remove the bolts and the eight ignition coils.
5.
NOTE: Use compressed air to remove any foreign material from the spark plug wells before
removing the spark plugs.
Remove the spark plugs.
6. NOTE: Rotate the camshaft to the base circle of the camshaft lobe before removing the
followers. Keep the roller followers in order when removing.
Using the special tool, remove the 16 roller followers.
zRotate the crankshaft and camshaft as necessary. Klj . 2 ba
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7. Remove the bolts and the LH timing chain tensioner.
8. Remove the bolts and the RH timing chain tensioner. Klj . 3 ba
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9. Remove the LH and the RH timing chain tensioner arm from the dowel pins.
10. Remove the timing chains and the crankshaft sprocket.
11. Remove the timing chain guides. 1. Remove the bolts.
2. Remove the LH timing chain guide.
3. Remove the bolts.
4. Remove the RH timing chain guide. Klj . 4 ba
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