FORD MUSTANG 2003 Workshop Manual

Klj . 3 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Crankshaft Pulley
Removal 1. Remove the drive belt. For additional information, refer to Section 303 - 05 .
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Remove the bolt. 4. Using the special tool, remove the crankshaft pulley (6312). SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Remover, Crankshaft Vibration
Damper
303-
009 (T58P-6316- D) Installer, Crankshaft Vibration
Damper
303-
102 (T74P-6316- B)
Material Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323- A4 Klj . 1 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Installation
1. NOTE: The crankshaft pulley must be installed within four minutes of applying the sealant.
Apply sealant to the woodruff key slot on the crankshaft pulley.
2. Using the special tool, install the crankshaft pulley.
3. Install the washer and the bolt. Tighten the bolt in four stages. zStage 1: Tighten the bolt to 90 Nm (66 lb- ft).
z Stage 2: Loosen the bolt one full turn.
z Stage 3: Tighten the bolt to 50 Nm (37 lb- ft).
z Stage 4: Tighten the bolt an additional 90 degrees. Klj . 2 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

4. Lower the vehicle.
5. Install the drive belt. For additional information, refer to
Section 303 - 05 . Klj . 3 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Crankshaft Front Oil Seal
Removal 1. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this
section. 2. Using the special tool, remove the crankshaft front oil seal. SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Crankshaft Seal
Installer/Aligner
303-
335 (T88T-6701- A) Front Cover Seal Remover
303-
107 (T74P-6700- A) Crankshaft Seal Installer
303-
635 Crankshaft Damper Replacer
303-
102 (T74P-6316- B)
Material Item Specification
Super Premium SAE 5W-20
Engine Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Installation
1. Lubricate the engine front cover and the crankshaft front oil seal inner lip with clean engine oil.
2. Using the special tools, install the crankshaft front oil seal into the engine front cover.
3. Install the crankshaft pulley. For additional information, refer to Crankshaft Pulley . Klj . 2 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Klj . 3 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Engine Front Cover
Removal 1. Remove the nuts and position the radio ignition interference capacitors aside.
2. Remove the valve covers. For additional information, refer to Valve Cover RH and
Valve Cover LH in this section.
3. Remove the cooling fan. For additional information, refer to Section 303 - 03A or
Section 303 -
03B .
4. Remove the accessory drive belt. For additional information, refer to Section 303 - 05 .
5. Remove bolts (1) and the water pump pulley (2).
6. Remove the nut and position the A/C muffler aside.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Material
Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 Super Premium SAE 5W-20
Motor Oil
XO- 5W20- QSP or equivalent WSS-
M2C153- H Klj . 1 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

7. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
8. Remove the bolts and position the power steering pump aside.
9. Disconnect the crankshaft position (CKP) sensor electrical connector.
10. Drain the engine oil.
11. Remove the two support nuts and position the battery cable aside. Klj . 2 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

12. Remove the crankshaft front oil seal. For additional information, refer to
Crankshaft Front Oil Seal in this section.
13. Remove the front oil pan bolts.
14. Lower the vehicle.
15. Remove the bolts and position the power steering reservoir aside.
16. Disconnect the camshaft position (CMP) sensor electrical connector. Klj . 3 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...