FORD MUSTANG 2003 Workshop Manual

58. Lubricate the front oil seal and the engine front cover with clean engine oil.
59. Using the special tools, install the front oil seal.
60.
NOTE: If the crankshaft pulley is not installed within four minutes, the sealant must be removed
and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of
wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in
future oil leakage.
Apply silicone gasket and sealant to the Woodruff key on the crankshaft pulley.
61. Using the special tool, install the crankshaft pulley. Klj . 22 ba
352003 Mustang Workshop Manual
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62. Install the crankshaft pulley and tighten the bolt in four stages.
zStage 1: Tighten to 90 Nm (66 lb- ft).
z Stage 2: Loosen the bolt one full turn.
z Stage 3: Tighten to 50 Nm (37 lb- ft).
z Stage 4: Tighten an additional 90 degrees.
63. NOTE: Lubricate the O- ring seal with clean engine coolant.
Install the water pump.
64. Install the water pump pulley and the bolts. Klj . 23 ba
352003 Mustang Workshop Manual
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65. Install the supercharger belt idler support bracket assembly.
66.
NOTE: Lubricate the O- rings with clean engine coolant.
NOTE: LH is shown, RH is similar.
Install the coolant bypass tube and mounting bolts.
67. NOTE: LH is shown, RH is similar.
Install the coolant bypass tube studs. Klj . 24 ba
352003 Mustang Workshop Manual
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68.
NOTE: Lubricate the O- ring with clean engine coolant.
Install the heater water inlet tube.
69. NOTE: Lubricate the O- rings with clean engine coolant.
Install the heater water outlet tube and the mounting bolts.
70. NOTE: Inspect the intake manifold gaskets and install new gaskets, if necessary.
Install the intake manifold, supercharger and fuel supply manifold as an assembly, and tighten
the bolts to 10 Nm (89 lb- in) in the sequence shown. Klj . 25 ba
352003 Mustang Workshop Manual
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71. Position the wiring harness onto the engine and attach it to the four fuel supply manifold studs.
72. Connect the eight fuel injector electrical connectors.
73.
NOTE: RH is shown, LH is similar.
Install the RH and LH ignition coils and connect the electrical connectors.
74. Install the harness support bracket. Klj . 26 ba
352003 Mustang Workshop Manual
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75. Clip the harness to the bracket.
76. Connect the A/C compressor electrical connector.
77. Connect the crankshaft position (CKP) sensor electrical connector.
78. Install the fuel charging wiring harness bracket bolt. Klj . 27 ba
352003 Mustang Workshop Manual
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79.
NOTE: LH is shown, RH is similar.
Install the RH and LH radio ignition interference capacitors.
80. NOTE: LH is shown, RH is similar.
Connect the two radio ignition interference capacitor electrical connectors.
81. Connect the engine coolant temperature (ECT) sensor electrical connector, and attach the harness to the stud. Klj . 28 ba
352003 Mustang Workshop Manual
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82. Connect the camshaft position (CMP) sensor electrical connector.
83. Install the power steering reservoir and mounting bolts.
84. Attach the wiring harness to the power steering support bracket.
85.
NOTE: Install a new exhaust gas recirculation (EGR) valve gasket.
Install the EGR valve and tube as an assembly. Klj . 29 ba
352003 Mustang Workshop Manual
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86. Tighten the EGR tube to the exhaust manifold.
87. Connect the barometric pressure (BARO) sensor electrical connector.
88. Install and connect the positive crankcase ventilation (PCV) hose.
89. Install the PCV valve.
90. Install the vacuum accessory bracket and the mounting bolts. Klj . 30 ba
352003 Mustang Workshop Manual
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91. Install the vacuum accessory bracket mounting nut.
92. Position the vacuum harness and connect the vacuum hoses to the back of the supercharger.
93. Connect the vacuum hose to the EGR valve.
94. Connect the vacuum hoses to the fuel pulse damper and the EGR vacuum regulator solenoid. Klj . 31 ba
352003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...