FORD MUSTANG 2003 Workshop Manual

95. Connect the vacuum hoses to the supercharger bypass vacuum solenoid and the actuator.
96. Connect the vacuum hoses to the differential pressure feedback EGR system.
97. Connect the electrical connectors to the fuel pulse damper, EGR vacuum regulator solenoid,
supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system. 98. Install the drain plug. Klj . 32 ba
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99. Install the special tools.
100. Attach the special tool to a floor crane and the engine, and remove the engine from the stand.
101. NOTE: If not secured within four minutes, the sealant must be removed and the sealing surface
must be cleaned with metal surface cleaner. Allow the surface to dry until there is no sign of
wetness or four minutes, whichever is longer. Failure to follow this procedure can result in future
oil leakage.
Apply a 4 mm (0.16 in) bead of silicone gasket and sealant around the rear oil seal retainer
plate sealing surface. Also apply a bead of silicone gasket and sealant at the junction where the
cylinder block, oil pan and rear oil seal retainer plate meet. Klj . 33 ba
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102. Install the rear oil seal retainer plate and tighten the bolts in the sequence shown.
zTighten bolts No. 1- 6 to 10 Nm (89 lb-in).
z Tighten bolts No. 7 and 8 to 20 Nm (15 lb- ft)
z Tighten bolts No. 7 and 8 an additional 60 degrees.
103. Using the special tools, install the crankshaft rear main seal.
104. Using the special tool, install the crankshaft oil slinger. Klj . 34 ba
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105. Install the flywheel and the bolts.
zTighten the bolts in the sequence shown. Klj . 35 ba
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INSTALLATION
Engine
Installation
1. Install the engine in the vehicle and remove the floor crane and the special tool.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Special Tool(s)
Lifting Bracket, Engine
303-
D087 (D93P-6001- A1) Lifting Bracket, Engine
303-
D088 (D93P-6001- A2) Spreader Bar
303-
D089 (D93P-6001- A3) or
equivalent
Material Item Specification
SAE 5W-
20 Premium Synthetic
Blend Engine Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Motorcraft Premium Engine
Coolant
VC
-4-A (in Canada CXC- 10; in
Oregon VC- 5) or equivalent ESE-
M97B44-
A Motorcraft Premium Gold
Engine Coolant
VC
-7-A (in Oregon VC-7- B) or
equivalent WSS-
M97B51-
A1 Threadlock and Sealer
E0AZ-
19554- AA WSK-
M2G351-
A5 PAG Refrigerant Compressor
Oil (R-
134a Systems)
F7AZ- 19589- DA (MC YN-12- C) WSH-
M1C231-
B Klj . 1 ba
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2. Remove the special tool.
3. Remove the special tool.
4.
NOTE: RH is shown, LH is similar.
Install the RH and LH ignition coil covers.
5. Install the clutch cable and retaining screws. Klj . 2 ba
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6. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
7. NOTE: RH is shown, LH is similar.
Install the two engine mount nuts.
8. Install the degas bottle support bracket and the bolts.
9. Install the ground strap and the bolt. Klj . 3 ba
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10. Connect the lower radiator hose.
11. Connect the hose to the oil filter adapter.
12. Attach the B + terminal cable and install the nut.
13. Connect the generator electrical connector.
14. Install the ground cable and the nut. Klj . 4 ba
172003 Mustang Workshop Manual
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15. Position the wiring harness bracket and install the nut.
16.
NOTE: RH is shown, LH is similar.
Position the exhaust and install the manifold flange nuts.
17. Connect the transmission wiring harness. 1. Connect the RH oxygen sensor connector retainer.
2. Connect the transmission harness electrical connector. Klj . 5 ba
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18. Install the clutch. For additional information, refer to
Section 308 - 01 .
19. Install the auxiliary crankshaft pulley. For additional information, refer to Crankshaft Pulley —
Auxiliary in this section.
20. Install the battery tray and the mounting bolts.
21. Position the power steering hose into the grommet.
22. Install the bracket mounting bolt.
23. Position the power steering hose and tighten the fitting. Klj . 6 ba
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