washer fluid FORD MUSTANG 2003 User Guide

16. Remove the snap ring, then using the special tool, press off the first/second gear synchronizer.
Assembly 1. Carry out the following before reassembling: zInspect the gears for broken or cracked teeth. Check for unusual wear patterns.
z Inspect the thrust washers for face wear, cracks, scoring and for signs of heat damage.
z Inspect the bearings, bearing cups and the synchronizers for wear or damage.
z Inspect the output shaft for scoring or worn or damaged splines. Install new components
as necessary.
2. Lubricate all components with the recommended transmission fluid when reassembling.
3. NOTE: Position the output shaft with the output end facing upward.
NOTE: Install the synchronizer assembly with the deeper center flange of the synchronizer hub
facing toward the rear of the output shaft.
Install the first/second synchronizer assembly on the output shaft, then install a new retaining
ring.
zIt may be necessary to press the hub into position on the shaft. Klj . 6 ba
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Item Part Number Description
1 — Countershaft extension bearing cup
2 — Countershaft extension bearing shim
3 — Fluid funnel
4 — Case plug
5 — Reverse idler shaft bracket
6 — Reverse idler gear thrust washer
7 7141 Reverse idler gear
8 — Reverse idler gear needle bearing
9 7140 Reverse idler gear shaft
10 7052 Extension housing seal
11 — Snap ring
12 — Mainshaft bearing cup
13 — Output shaft speed (OSS) sensor
14 — Reverse lockout solenoid
15 — O-
ring Klj . 2 ba
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5. Remove the reverse idler gear.
6.
NOTE: If the countershaft extension bearing was installed new, install a new bearing cup.
Remove the reverse idler gear needle bearing and countershaft extension bearing cup. zInspect the needle bearing for wear or damage. Install a new bearing as necessary.
z Inspect the bearing cup for wear or damage. Install a new bearing and bearing cup as
necessary.
7. Remove the reverse idler gear thrust washer and the reverse idler gear shaft.
8. Remove the countershaft extension bearing shim and the fluid funnel. Klj . 4 ba
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Symptom Chart B1446 Wiper Park Sense Circuit
Failure GEM REFER to
Section 501 - 16 .
B1448 Wiper Park Sense Circuit Short
to Battery GEM REFER to
Section 501 - 16 .
B1450 Wiper Wash/Delay Switch
Circuit Failure GEM REFER to
Section 501 - 16 .
B1453 Wiper Wash/Delay Switch
Circuit Short to Ground GEM REFER to
Section 501 - 16 .
B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM REFER to
Section 501 - 16 .
B1460 Wiper Washer Pump Motor
Relay Coil Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B1462 Safety Belt Switch Circuit
Failure GEM REFER to
Section 413 - 09 .
B1466 Wiper Hi/Low Speed Not
Switching GEM REFER to
Section 501 - 16 .
B1473 Wiper Low Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1476 Wiper High Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1551 Decklid Release Circuit Failure GEM REFER to
Section 501 - 14B .
B1553 Decklid Release Circuit Short to
Battery GEM REFER to
Section 501 - 14B .
B1555 Ignition Run/Start Circuit
Failure GEM REFER to
Section 211 - 05 .
B1687 Lamp Dome Input Circuit Short
to Battery GEM REFER to
Section 417 - 02 .
B2486 Parklamp Output Relay Driver
Circuit Failure GEM REFER to
Section 419 - 01 .
B2488 Parklamp Output Relay Driver
Short to Battery GEM REFER to
C1189 Brake Fluid Level Sensor Input
Short Circuit to Ground GEM Go To Pinpoint Test O .
C1223 Lamp Brake Warning Output
Circuit Failure GEM Go To Pinpoint Test O .
C1225 Lamp Brake Warning Output
Circuit Short to Battery GEM Go To Pinpoint Test O .
Symptom Chart Condition
Possible Sources Action
z No communication with
the generic electronic
module (GEM) z
Central junction
box (CJB) fuse
(s):
„7 (15A).
„ 39 (5A).
„ 43 z
Go To Pinpoint Test W Klj . 9 ba
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B1450 Wiper Wash/delay Switch
Circuit Failure GEM GO to
Section 501 - 16 .
B1453 Wiper Wash/delay Switch
Circuit Short to Ground GEM GO to
Section 501 - 16 .
B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM GO to
Section 501 - 16 .
B1460 Wiper Washer Pump Motor
Relay Circuit Short to Battery GEM GO to
Section 501 - 16 .
B1462 Safety Belt Switch Circuit
Failure GEM GO to
Section 413 - 09 .
B1466 Wiper High/low Speed Not
Switching GEM GO to
Section 501 - 16 .
B1473 Wiper Low Speed Circuit
Motor Failure GEM GO to
Section 501 - 16 .
B1476 Wiper High Speed Circuit
Motor Failure GEM GO to
Section 501 - 16 .
B1498 Decklid Punch-
out Sensor
Ground Short GEM GO to
Section 419 - 01 .
B1551 Decklid Release Circuit
Failure GEM GO to
Section 501 - 14B .
B1553 Decklid Release Circuit Short
to Battery GEM GO to
Section 501 - 14B .
B1555 Ignition RUN/START Circuit
Failure GEM GO to
Section 211 - 05 .
B1603 Lamp Anti-
Theft Indicator
Circuit Failure GEM GO to
Section 419 - 01 .
B1605 Lamp Anti-
Theft Indicator
Circuit Short to Battery GEM GO to
Section 419 - 01 .
B1687 Lamp Dome Input Circuit
Short to Battery GEM GO to
Section 417 - 02 .
B1833 Door Unlock Disarm Switch
Circuit Short to Ground GEM GO to
Section 419 - 01 .
B2486 Parklamp Output Relay Driver
Circuit Failure GEM GO to
Section 419 - 01 .
B2488 Parklamp Output Relay Driver
Circuit Short to Battery GEM GO to
Section 419 - 01 .
C1189 Brake Fluid Level Sensor
Input Circuit Short to Ground GEM REFER to
Section 413 - 01 .
C1223 Lamp Brake Warning Output
Circuit Failure GEM REFER to
Section 413 - 01 .
C1225 Lamp Brake Warning Output
Circuit Short to Battery GEM REFER to
Section 413 - 01 .
ICM DIAGNOSTIC TROUBLE CODE (DTC) INDEX DTC Description Source Action
B1343 Heated Backlight Input Circuit Failure ICM GO to
Pinpoint Test H . Klj . 4 ba
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Symptom Chart B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM REFER to
Section 501 - 16 .
B1460 Wiper Washer Pump Motor
Relay Coil Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B1462 Safety Belt Switch Circuit
Failure GEM REFER to
Section 413 - 09 .
B1466 Wiper Hi/Low Speed Not
Switching GEM REFER to
Section 501 - 16 .
B1473 Wiper Low Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1476 Wiper High Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1551 Decklid Release Circuit Failure GEM GO to
Pinpoint Test D .
B1553 Decklid Release Circuit Short
to Battery GEM GO to
Pinpoint Test D .
B1555 Ignition Run/Start Circuit
Failure GEM REFER to
Section 211 - 05 .
B1687 Lamp Dome Input Circuit Short
to Battery GEM REFER to
Section 417 - 02 .
B2486 LF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
B1605 Lamp Anti-
Theft Indicator
Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B2488 RF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
C1189 Brake Fluid Level Sensor Input
Short Circuit to Ground GEM REFER to
Section 413 - 01 .
C1223 Lamp Brake Warning Output
Circuit Failure GEM REFER to
Section 413 - 01 .
C1225 Lamp Brake Warning Output
Circuit Short to Battery GEM REFER to
Section 413 - 01 .
Symptom Chart Condition
Possible Sources Action
z No communication with the
generic electronic module z
Circuitry.
z CJB Fuse 39 (5A).
z GEM. z
GO to
Pinpoint Test A .
z All door locks are inoperative zCJB Fuse 19 (15A).
z BJB Fuse POWER
WINDOWS (40A).
z Circuitry.
z GEM.
z Switches.
z Lock actuators. z
GO to
Pinpoint Test B .
z The doors do not lock/unlock
using the remote transmitter z
Ignition switch.
z GEM. z
GO to
Pinpoint Klj . 5 ba
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SPECIFICATIONS
SECTION 501-
16: Wipers and Washers 2003 Mustang Workshop Manual General Specifications
Item Specification
RH wiper blade to top edge of cowl top vent panel 55-
88mm (2.16- 3.18 inches) LH wiper blade to top edge of cowl top vent panel 56-
80mm (2.20- 3.14 inches)
Torque Specifications Description Nm lb-
ft lb-
in Windshield wiper mounting arm and pivot shaft bolt. 15 11 —
Windshield wiper motor bolts. 15 11 —
Windshield washer fluid reservoir screw. 6 — 53
Battery Ground Cable 10 — 89 Klj . 1 ba
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DIAGNOSIS AND TESTING
Wipers and Washers
Refer to Wiring Diagrams Cell
59 , Generic Electronic Module for schematic and connector
information.
Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and connector information.
Principles of Operation
Multifunction Wipers
The front wiper/washer feature controls the speed of the front windshield wipers and the amount of
washer fluid sprayed on the front windshield when requested by the customer. There are five (5) wiper
modes: OFF, LOW, HIGH, INTERVAL, and WASH.
Wiper Motor Speeds HIGH and LOW
There are two wiper speeds, HIGH and LOW. When the GEM detects the ignition switch circuits are in
the RUN or ACC states, and the GEM detects a high or low speed request from the wiper mode
circuits, the GEM will activate the wiper ON and OFF and the wiper speed circuits accordingly.
Wiper Motor Speeds Interval
There are one to seven wiper speed intervals, ranging from 1.5 seconds to 20 seconds in delay time
respectively, which can be selected. When the GEM detects the ignition switch circuits are in the RUN
or ACC states, and the GEM detects an interval selection of 1 through 7 from the delay/wash circuits, the GEM will activate the wiper ON and OFF and the wiper speed circuits accordingly. SECTION 501-
16: Wipers and Washers 2003 Mustang Workshop Manual Special Tool(s)
Alternator, Regulator, Battery
and Starter Tester (ARBST) or
equivalent
010-
00725 73 Digital Multimeter or
equivalent
105-
R0051 Worldwide Diagnostic System
(WDS)
418-
F224
New Generation STAR (NGS)
Tester
418- F052, or equivalent
diagnostic tool Klj . 1 ba
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Washers
When the GEM detects the ignition switch circuits are in RUN or ACC states, and the GEM detects a
WASH request from the wiper delay/wash circuits, the GEM will activate the washer pump relay circuit
for as long as the request is present up to 10 seconds.
Activation of the washer pump when in INTERVAL or OFF is delayed until a wash request is active for
a minimum amount of time. In this scenario, the wash request must be present continuously for at least
210 ms. This allows a wash request that is present for less than 210 ms, to provide additional
functionality by initiating a single wipe, called "mist wipe". The mist wipe function is a single wipe at low
speed without activating the washer motor.
When in LOW or HIGH, any WASH request, regardless of the length of time it is present, will activate
the washer pump. When in INTERVAL or OFF mode, upon deactivation of the washer motor, this
feature shall provide two wipes at low speed before returning to the INTERVAL or OFF state as
defined by the inputs. These additional wipes are provided to clear residual washer fluid from the front
windshield.
Inspection and Verification
1. Verify the customer concern by operating the wiper/washer system.
2. Visually inspect for obvious signs of mechanical and electrical damage.
3. If the concern remains after the inspection, connect the diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from the
diagnostic tool menu. If diagnostic tool does not communicate with the vehicle:
zCheck that the program card is correctly installed.
z Check the connections to the vehicle.
z Check the ignition switch position.
4. If diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool manual.
5. Carry out the DATA LINK DIAGNOSTIC TEST. If diagnostic tool responds with: zCKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to Section 418 -
00 .
z NO RESPONSE/NOT EQUIPPED for GEM, go to Pinpoint Test A.
z SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs),
erase the continuous DTCs and carry out self- test diagnostics for the GEM.
Visual Inspection Chart Mechanical Electrical
z
Hoses to windshield washer pump
z Wiper linkage z
CJB Fuse 39 (5A)
z CJB Fuse 26 (30A)
z Wiring harness
z Loose or corroded connector(s)
z Relays
z Motors
z Multifunction switch
z GEM Klj . 2 ba
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Short to Battery
B1434 Wiper HIGH and LOW Speed
Relay Coil Circuit Failure GEM GO to
Pinpoint Test B .
B1436 Wiper HIGH and LOW Speed
Relay Coil Circuit Short to Battery GEM GO to
Pinpoint Test B .
B1438 Wiper Mode Select Switch
Circuit Failure GEM GO to
Pinpoint Test B .
B1441 Wiper Mode Select Switch
Circuit Short to Ground GEM GO to
Pinpoint Test B .
B1446 Wiper Park Sense Circuit
Failure GEM GO to
Pinpoint Test B .
B1448 Wiper Park Sense Circuit Short
to Battery GEM GO to
Pinpoint Test B .
B1450 Wiper Wash/Delay Switch
Circuit Failure GEM GO to
Pinpoint Test C .
B1453 Wiper Wash/Delay Switch
Circuit Short to Ground GEM GO to
Pinpoint Test C .
B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM GO to
Pinpoint Test C .
B1460 Wiper Washer Pump Motor
Relay Coil Circuit Short to
Battery GEM GO to
Pinpoint Test C .
B1462 Safety Belt Switch Circuit
Failure GEM REFER to
Section 413 - 09 .
B1466 Wiper HIGH and LOW Speed
Not Switching GEM GO to
Pinpoint Test B .
B1473 Wiper Low Speed Circuit Motor
Failure GEM GO to
Pinpoint Test B .
B1476 Wiper High Speed Circuit Motor
Failure GEM GO to
Pinpoint Test B .
B1551 Decklid Release Circuit Failure GEM REFER to
Section 501 - 14B .
B1553 Decklid Release Circuit Short to
Battery GEM REFER to
Section 501 - 14B .
B1555 Ignition Run/Start Circuit Failure GEM REFER to
Section 211 - 05 .
B1687 Lamp Dome Input Circuit Short
to Battery GEM REFER to
Section 417 - 02 .
B2486 LF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
B2488 RF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
C1189 Brake Fluid Level Sensor Input
Short Circuit to Ground GEM REFER to
Section 413 - 01 .
C1223 Lamp Brake Warning Output
Circuit Failure GEM REFER to
Section 413 - 01 .
C1225 Lamp Brake Warning Output
Circuit Short to Battery GEM REFER to
Section 413 - 01 . Klj . 4 ba
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