FORD MUSTANG 2003 Workshop Manual

Page 2571 of 4378

58. Install the manual control valve detent lever spring.
1. Position the manual control valve detent lever spring.
2. Install the bolt.
59. Tighten the bolts in the sequence shown. Klj . 20 ba
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Page 2572 of 4378

60. Inspect the lead frame for damage.
zUsing the special tool, check all the lead frame solenoid connections. The gauge should
fit tightly and not fall out after being inserted.
z If the special tool passes through any lead frame connector pins or does not feel like it
makes a good contact, install a new lead frame.
61. Connect the molded lead frame to the solenoids. zConnect the bulkhead inter- connector by pressing it in place by hand and fully seating
the connector in place.
z Connect the EPC solenoid by pressing it in place by hand and fully seating the connector
in place. Make sure that the terminals pass fully through the connector slots.
z Connect the TCC by pressing it in place by hand and fully seating the connector in place.
Make sure that the terminals pass fully through the connector slots.
z Connect the shift solenoid SSA and SSB by pressing it in place by hand and fully seating
the connector in place. Make sure that the terminals pass fully through the connector
slots. Klj . 21 ba
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Page 2573 of 4378

62. Install the fluid filter and seal assembly.
63. Position the pan magnet onto the fluid pan.
64.
NOTE: The pan gasket is reusable; clean and inspect for damage. If not damaged, the gasket
should be reused.
Install the fluid pan.
1. Position the transmission fluid pan.
2. Install the 14 transmission fluid pan bolts. Klj . 22 ba
252003 Mustang Workshop Manual
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Page 2574 of 4378

65. Install the digital transmission range (TR) sensor.
1. Install the digital TR sensor.
2. Loosely install the digital TR bolts.
66. NOTE: The tool is designed to fit snugly.
NOTE: Manual shift lever must be in the neutral position.
Using the special tool, align the digital TR sensor slots.
67. Tighten the bolts. Klj . 23 ba
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Page 2575 of 4378

68. Lightly lubricate the converter hub with clean automatic transmission fluid.
69.
WARNING: The torque converter can fall out if the transmission is tipped.
CAUTION: Make sure the converter hub is fully engaged in the front pump support
and gear and rotates freely. Do not damage the hub seal.
CAUTION: If the torque converter slides out, the hub seal may be damaged.
Using the special tools, install the torque converter.
70. Lubricate the torque converter pilot hub with multi- purpose grease. Klj . 24 ba
252003 Mustang Workshop Manual
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Page 2576 of 4378

Klj . 25 ba
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Page 2577 of 4378

INSTALLATION
Transmission
1. CAUTION: During this move, to avoid damage, do not allow the transmission to get
into a nose- down position as this will cause the torque converter to move forward and
disengage from the pump gear. The converter housing is piloted into position by dowels
in the rear of the engine block. The torque converter must rest squarely against the
flexplate. This indicates that the converter pilot is not binding in the engine crankshaft.
Position and secure the transmission on the high- lift transmission jack.
2. CAUTION: Make sure the torque converter is fully seated in the transmission before
positioning the transmission to the engine.
Using the special tool, install the transmission to the engine.
zAlign the orange balancing marks on the converter stud and the flexplate bolt hole. 3. Reconnect the harness. SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Retainer, Torque Converter
307-
346 (T97T-7902- A)
Material Item Specification
Multi-
Purpose Grease
D0AZ- 19584- AA ESB-
M1C93-
B MERCON® V Automatic
Transmission Fluid
XT
-5-QM, XT -5-DM MERCON® V Klj . 1 ba
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Page 2578 of 4378

4. Install the bolts.
5. Install the bolt.
6. Install the bolts.
7. Install the bolts. Klj . 2 ba
72003 Mustang Workshop Manual
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Page 2579 of 4378

8. Install the bolts.
9. Reconnect the connectors.
10. Connect the transmission fluid cooler tubes.
11. Install the shift cable. Klj . 3 ba
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Page 2580 of 4378

12.
NOTE: The manual lever must be in the overdrive position.
Connect the shift cable at the manual lever.
13. Install the starter. 1. Position the starter.
2. Install the bolts.
3. Connect the wires.
14. Install the four nuts. Klj . 4 ba
72003 Mustang Workshop Manual
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