FORD MUSTANG 2003 Workshop Manual

26. Using the special tool, measure end clearance for the No.1 front pump thrust washer.
1. Position the special tool on the pump case mounting surface.
2. Maintaining downward pressure, use a depth micrometer to measure end play clearance.
Use the No.1 thrust washer chart to select the correct washer.
27. Install the No.1 front pump support thrust washer. zUse petroleum jelly to hold the washer in place. No.1 Thrust Washer Chart
Depth Thickness Color
Code 37.706-
38.184 mm (1.485- 1.503
inch) 1.270-
1.372 mm (0.050- 0.054
inch) Green
38.185-
38.641 mm (1.504- 1.521
inch) 1.727-
1.829 mm (0.068- 0.072
inch) Yellow
38.642-
39.073 mm (1.522- 1.538
inch) 2.159-
2.261 mm (0.085- 0.089
inch) Natural
39.074-
39.505 mm (1.539- 1.555
inch) 2.591-
2.692 mm (0.102- 0.106
inch) Red
39.506-
40.165 mm (1.556- 1.581
inch) 3.023-
3.124 mm (0.119- 0.123
inch) Blue Klj . 10 ba
252003 Mustang Workshop Manual
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28.
NOTE: The alignment pin is a fabricated M8 x 1.25 mm (0.05 in) bolt with the head removed.
Install an alignment pin at the top of the case.
29. NOTE: Make sure the gasket is positioned correctly and the case passages are not covered.
Install the pump gasket.
30. NOTE: To aid assembly, shake the input shaft while pushing down on the pump.
Install the pump assembly.
31. Remove the alignment pin and install the front pump bolts. zAlternate bolt tightening to set the pump. Klj . 11 ba
252003 Mustang Workshop Manual
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32. Rotate the transmission to the horizontal position.
33. Install the parking pawl.
1. Position the parking pawl return spring.
2. Position the parking pawl.
3. Install the parking pawl shaft.
34. Install a new extension housing gasket and the extension housing. 1. Position the extension housing.
2. Install the four bolts and two nuts.
35. Using the special tool, install a new extension housing seal. Klj . 12 ba
252003 Mustang Workshop Manual
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36. Install the output shaft speed (OSS) sensor.
1. Position the OSS sensor.
2. Install the bolt.
37. Using the special tool, install the manual control lever seal.
38. NOTE: Lubricate the electronic pressure control (EPC) solenoid O- rings with clean automatic
transmission fluid.
Install the EPC solenoid.
1. Install the EPC solenoid.
2. Install the EPC solenoid bracket and bolt. Klj . 13 ba
252003 Mustang Workshop Manual
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39. Install the manual valve detent lever and parking lever actuating rod.
40. Install the manual control lever shaft.
1. Slide the manual control shaft into the case.
2. Install the manual lever shaft inner nut.
3. Install the manual lever shaft retaining pin.
41. Install the 1- 2 accumulator piston assembly.
1. Install the 1- 2 accumulator upper spring.
2. Install the 1- 2 accumulator.
3. Install the 1- 2 accumulator lower spring.
4. Install the 1- 2 accumulator cover and seal. Klj . 14 ba
252003 Mustang Workshop Manual
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42. Install the 1-
2 accumulator retaining ring.
43. NOTE: This is not an ordinary installation procedure and does not compensate for band wear.
When new piston and rod assembly installation becomes necessary, or when a new reverse
band has been installed, the reverse piston and rod length must be adjusted.
NOTE: Lubricate the reverse piston seal to facilitate assembly and prevent damage to the seal.
NOTE: Do not install the reverse servo piston cover and seal at this time.
Install the reverse servo piston and rod assembly.
44. Install the special tool. zTighten the bolt. Klj . 15 ba
252003 Mustang Workshop Manual
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45. Install the special tool.
zPosition the indicator stem on the flat portion of the reverse servo piston and zero the dial
indicator.
46. Loosen the bolt until the piston stops against the tool.
47. Verify that the amount of piston travel on the dial indicator is within specification.
48. If piston travel is not within specification, select and install the correct servo assembly to bring the servo piston travel within specification. Klj . 16 ba
252003 Mustang Workshop Manual
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1. One groove
2. Two grooves
3. Three grooves
49. Remove the special tools.
50. Install the reverse servo piston cover and seal assembly.
51. Using the special tool, install the reverse servo retaining ring. 1. Compress the reverse band servo.
2. Install the reverse band servo retaining ring. Klj . 17 ba
252003 Mustang Workshop Manual
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52. Install the 2-
3 accumulator assembly.
1. Install the accumulator piston.
2. Install the accumulator piston spring.
3. Install the accumulator spring retainer.
53. Using the special tools apply regulated air pressure to the test ports. Verify that the components are applied and released.
54. NOTE: The tab on the electrical connector is secured by main control valve body.
Install the electrical connector into the case.
55. NOTE: The alignment bolts are valve body assembly bolts and are in the valve body.
Align the main control valve body alignment bolts and position the main control valve body. Klj . 18 ba
252003 Mustang Workshop Manual
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56.
NOTE: The main control valve body bolts will be tightened in later steps.
Loosely install the 11 long main control valve body bolts.
57. NOTE: The main control valve body bolts will be tightened in later steps.
Loosely install the 12 short main control valve body bolts. Klj . 19 ba
252003 Mustang Workshop Manual
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