FORD MUSTANG 2003 Workshop Manual

Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

ASSEMBLY
Transmission
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-
002 (TOOL- 4201-C) Rubber Tip Air Nozzle
100-
D009 (D93L-7000- A) Alignment Gauge, TR Sensor
307-
351 (T97L-70010- A) Slide Hammer
100-
001 (T50T-100- A) Installer, Shift Shaft Fluid Seal
307-
050 (T74P-77498- A) Shim Selection Gauge
307-
072 (T80L-77003- A) Installer, Servo Piston
307-
073 (T80L-77030- A) Remover/Installer,
Transmission Extension
Housing Klj . 1 ba
252003 Mustang Workshop Manual
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307-
077 (T80L-77110- A) Handle, Torque Converter
307-
091 (T81P-7902- C) Test Plate Screw Set,
Transmission
307-
126 (T82P-7006- C) Air Test Plate, Transmission
307-
246 (T92P-7006- A) Remover/Installer, Servo
Piston
307-
251 (T92P-70023- A) Retainer, Torque Converter
307-
346 (T97T-7902- A) Installer, Transmission
Extension Housing Oil Seal
308-
002 (T61L-7657- A) Gauge, Transmission Solenoid
Connectors
307-426
Material Item Specification
Multi-
Purpose Grease ESB-
M1C93- Klj . 2 ba
252003 Mustang Workshop Manual
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CAUTION: Before beginning assembly, carry out and inspect the following:
When building up subassemblies and assembling the transmission, ALWAYS use new gaskets
and seals.
All fasteners must be tightened to the torque specification indicated. In addition to appearing in
the section, the necessary torques can be found in the General Specifications Chart.
When building up subassemblies, each component part should be lubricated with clean
transmission fluid. It is also good practice to lubricate the subassemblies as they are installed
in the case.
Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during
subassembly buildup or transmission assembly.
Many components and surfaces in the transmission are precision machined. Careful handling
during disassembly, cleaning, inspection and assembly can prevent unnecessary damage to
machined surfaces.
1. Use the special tools to install the rear case bushing if removed. 1. Position the rear case bushing and the special tool inside the case.
2. Assemble the special tools through the back of the case.
2. Place the transmission in the vertical position.
3. Coat the No. 9 case rear bearing with petroleum jelly and install on the case boss.
4. CAUTION: Be sure the No. 7 needle bearing and direct clutch hub are installed as
shown in the Subassembly section. Internal damage and shift problems may occur. D0AZ-
19584- AA B
MERCON® V Automatic
Transmission Fluid
XT
-5-QM, XT -5-DM MERCON® V Klj . 3 ba
252003 Mustang Workshop Manual
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Install the output shaft and output shaft ring gear.
5. Install the No. 8 bearing.
6. Install the direct clutch.
7. NOTE: The reverse band support retaining ring is used for assembly purposes during
production. The reverse band support retaining ring is not required during assembly and it will
not affect the operation of the transmission.
Install the reverse band support retaining ring. Klj . 4 ba
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8.
NOTE: Make sure the band is seated on the anchor pins.
Install the reverse band.
9. NOTE: The planetary assembly and planetary gear support cannot be installed unless the notch
cut in the planetary gear support is aligned with the overdrive band anchor pin.
NOTE: The top of the planetary gear support must be below the snap ring groove.
Install the planetary assembly and planetary gear support as a unit. zRotate the output shaft to fully seat the planetary assembly.
10. NOTE: The planet support spring must be compressed and installed below the snap ring
groove. When the planet support spring is installed correctly both ends of the spring will be
visible.
Install the case to the planet support spring located at the 1 o'clock position.
11. Install the center support retaining ring. zReference the retaining ring tabs to the band anchor pin location. Klj . 5 ba
252003 Mustang Workshop Manual
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12. Install the forward clutch sun gear, the No. 5 forward clutch sun gear bearing and the reverse
sun gear.
13. Install the No. 4 forward clutch hub bearing.
14. Install the intermediate stub shaft. 15. Install the forward clutch hub and the No. 3 forward clutch hub front bearing. Klj . 6 ba
252003 Mustang Workshop Manual
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16. Install the forward clutch assembly.
17.
NOTE: Make sure the reverse clutch cylinder lugs are completely seated in the notches of the
reverse sun gear.
Install the reverse clutch cylinder assembly. 1. Install the reverse clutch cylinder.
2. Install the No. 2 forward clutch bearing.
18. Install the overdrive band. zPosition the overdrive band pocket onto the anchor pin. Klj . 7 ba
252003 Mustang Workshop Manual
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19. Install the overdrive servo spring.
1. Install the overdrive servo piston return spring.
2. Install the overdrive servo piston.
20. Verify the tip of the piston assembly engages the pocket of the overdrive band.
21. Using the special tool, compress the overdrive servo assembly and install the overdrive servo retaining ring.
22. Install the intermediate clutch pressure plate. Klj . 8 ba
252003 Mustang Workshop Manual
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23.
NOTE: Before assembly, soak the new clutch discs in clean automatic transmission fluid for 15
minutes.
Install the intermediate clutch pack and selective steel plate.
24. Using the special tool, check the intermediate clutch clearance. 1. Position the special tool on the pump case mounting surface.
2. Maintaining downward pressure, use a depth micrometer to measure and verify intermediate clutch clearance is within specification.
If the intermediate clutch is not within specification, install a correct selective plate.
25. Install the intermediate anti- rattle clip, if equipped. Selective Steel Plates
Specification
1.80-
1.70 mm (0.071- 0.067 inch) 2.05-
1.95 mm (0.081- 0.077 inch) 2.31-
2.20 mm (0.091- 0.087 inch) 2.56-
2.46 mm (0.101- 0.097 inch) Klj . 9 ba
252003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...