wheel FORD MUSTANG 2003 Workshop Manual

50. Using the special tool, remove the front cover seal.
51. Remove the bolts, the studs, and the engine front cover.
zDiscard the gaskets. Clean and inspect the sealing surfaces.
CAUTION: Since the engine is not free- wheeling, if the crankshaft or the camshafts are
moved in any manner during removal and installation, the crankshaft and the camshafts must
be re- synchronized. 52. Remove the crankshaft sensor ring from the crankshaft. Klj . 17 ba
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99. Using the special tools, install the crankshaft rear oil slinger.
100. Install the separator plate.
101. Install the flywheel. Klj . 35 ba
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70. Install the RH and LH special tool.
71. Using the special tool, remove the engine from the stand.
72. Install the separator plate.
73. Install the flywheel. 15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 24 ba
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9 9278 Oil pressure sender
10 6884 Oil filter adapter
11 6A636 Oil filter adapter gasket
12 N620482 Dowel
13 87836 Plug
Item Part Number Description
1 N807198 Dowel pin (2 req'd)
2 N807309 Bolt
3 N807959 Bolt
4 18663 Heater water hose
5 W500110 Bolt (2 req'd)
6 12A699 Knock sensor (2 req'd)
7 N807309 Bolt (2 req'd)
8 18696 Heater water hose
9 7120 Pilot bearing
10 6K318 Crankshaft rear retainer
11 N806155 Bolt (6 req'd)
12 6310 Crankshaft oil slinger
13 6375 Flywheel
14 N808139 Bolt (8 req'd)
15 7550 Clutch disc
16 7563 Clutch pressure plate
17 N808969 Bolt (6 req'd)
18 6701 Crankshaft rear oil seal Klj . 14 ba
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IN-
VEHICLE REPAIR
Crankshaft Pulley — Auxiliary
Removal and Installation 1. Remove the cooling fan. For additional information, refer to Section 303 - 03A .
2. Remove the supercharger drive belt cover.
3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 4. Remove the coolant hose assembly bolt. SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Special Tool(s)
Locking Tool, Flywheel
303-
673 Klj . 1 ba
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IN-
VEHICLE REPAIR
Timing Drive Components
Removal CAUTION: Since the engine is not free- wheeling, if the crankshaft (6303) or the camshafts
(6250) are moved in any manner during removal and installation, the crankshaft and the
camshafts must be resynchronized.
1. Remove the engine front cover (6019). For additional information, refer to Engine Front Cover in
this section.
2. Remove the crankshaft sensor ring from the crankshaft.
3. CAUTION: Unless otherwise instructed, at no time when the timing chains (6268)
are removed and the cylinder heads (6049) are installed is the crankshaft (6303) or the
camshaft (6250) to be rotated. Severe piston (6108) and valve damage will occur.
Using the special tool, position the crankshaft as shown.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Special Tool(s)
Holding Tool, Crankshaft
303-
448 (T93P-6303- A) Klj . 1 ba
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IN-
VEHICLE REPAIR
Exhaust Manifold LH
Removal and Installation 1. Position the steering wheel straight ahead and lock the column.
2. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
3. Raise the vehicle. For additional information, refer to Section 100 - 02 .
4. Remove the dual converter Y- pipe. For additional information, refer to Section 309 - 00 .
5. Remove and discard the pinch bolt.
6. Separate the steering coupler.
7. Disconnect the exhaust gas recirculation (EGR) tube at the exhaust manifold.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Klj . 1 ba
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IN-
VEHICLE REPAIR
Flywheel
Removal 1. Remove the clutch components. For additional information, refer to Section 308 - 01 .
2. Remove the bolts and the flywheel.
Installation 1. To install, reverse the removal procedure.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Klj . 1 ba
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1. Remove the flywheel. For additional information, refer to
Flywheel in this section.
2. Using the special tools, remove the crankshaft oil slinger.
3. Using the special tools, remove the crankshaft rear oil seal (6701).
Installation 1. Using the special tools, install the crankshaft rear oil seal. zLubricate the oil seal using clean engine oil.
2. Using the special tool, install the crankshaft oil slinger. Klj . 2 ba
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3. Install the flywheel. For additional information, refer to
Flywheel in this section. Klj . 3 ba
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