oil FORD MUSTANG 2003 Workshop Manual

9 6687 Oil pan baffle
10 N806180 Spacer
11 N605904 Bolt
12 6710 Oil pan gasket
13 6675 Oil pan
14 W701240 Bolt (16 req'd)
15 6622 Oil pump screen pickup and tube
16 N806155 Bolt (2 req'd)
17 N806180 Nut (2 req'd)
18 6345 Bolt (6 req'd)
19 6C360 Main bearing cap adjusting screw (10 req'd)
20 6A338 Crankshaft main bearing (4 req'd)
21 N806201 Woodruff key
22 6621 Oil pump
23 N806183 Bolt (4 req'd)
24 6333 Crankshaft main bearing
25 8501 Coolant pump Klj . 15 ba
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IN-
VEHICLE REPAIR
Valve Cover RH
Removal 1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Drain the cooling system. For additional information, refer to Section 303 - 03A .
3. Recover the refrigerant. For additional information, refer to Section 412 - 00 .
4. Remove the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
5. Remove the RH ignition coil cover bolts and the cover.
6. Disconnect the ignition coil electrical connectors.
SECTION 303-
01D: Engine — Mach I 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392-
A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 PAG Refrigerant Compressor
Oil
F7AZ-
19589- DA (Motorcraft
YN- 12-C) or equivalent WSH-
M1C231-
B Klj . 1 ba
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7. Remove the ignition coils.
8. Remove the throttle body. For additional information, refer to Section 303
- 04D .
9. Disconnect the fuel tube spring lock coupling. For additional information, refer to Section 310 -
00 .
10. Disconnect the heater hose.
11. Disconnect the A/C suction tube at the accumulator.
12. Disconnect and remove the A/C suction tube. Klj . 2 ba
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Installation
1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and
the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of
wetness, or four minutes, whichever is longer. Failure to follow this procedure can cause future
oil leakage.
Apply a bead of silicone gasket and sealant in two places where the engine front cover meets
the cylinder head.
2. Install the RH valve cover and finger tighten the bolts. 3. Tighten the RH valve cover bolts in the sequence shown. Klj . 5 ba
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4. Connect the wiring harness to the valve cover stud bolt.
5. Connect the evaporative emissions (EVAP) return tube.
6.
NOTE: Lubricate O- ring with clean PAG oil or equivalent.
Install the A/C tube. 1. Install the A/C tube.
2. Connect the pin- type retainer. Klj . 6 ba
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7.
NOTE: Lubricate O- ring with clean PAG oil or equivalent.
Connect the A/C tube to the evaporator.
8. Connect the A/C tube and install the nut.
9. NOTE: Lubricate O- ring with clean PAG oil or equivalent.
Install the A/C suction tube. Klj . 7 ba
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10.
NOTE: Lubricate O- ring with clean PAG oil or equivalent.
Connect the A/C suction tube to the accumulator.
11. Connect the heater hose.
12. Install the throttle body. For additional information, refer to Section 303 - 04D .
13. Connect the fuel tube spring lock coupling. For additional information, refer to Section 310 - 00 .
14. Install the RH ignition coils.
15. Connect the RH ignition coil electrical connectors. Klj . 8 ba
92003 Mustang Workshop Manual
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16. Install the RH ignition coil cover and the two bolts.
17. Install the air cleaner outlet tube. For additional information, refer to
Section 303 - 12 .
18. Connect the battery ground cable. For additional information, refer to Section 414 - 01 .
19. Fill the cooling system. For additional information, refer to Section 303 - 03A .
20. Recharge the A/C system. For additional information, refer to Section 412 - 00 . Klj . 9 ba
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6. Lower the vehicle.
7. Remove the two screws and position the clutch release cable aside.
All vehicles 8. Remove the LH ignition coil cover bolts and the cover.
9. Disconnect the ignition coil electrical connectors.
10. Remove the ignition coils. Klj . 2 ba
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11. Remove the bolt and position the oil level indicator tube aside.
12. Disconnect the positive crankcase ventilation (PCV) valve hose and the electrical connector.
13. Disconnect the wiring harness anchor from the valve cover.
14. Remove the LH valve cover. Klj . 3 ba
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