fuse FORD MUSTANG 2003 Service Manual

Symptom Chart B1446 Wiper Park Sense Circuit
Failure GEM REFER to
Section 501 - 16 .
B1448 Wiper Park Sense Circuit Short
to Battery GEM REFER to
Section 501 - 16 .
B1450 Wiper Wash/Delay Switch
Circuit Failure GEM REFER to
Section 501 - 16 .
B1453 Wiper Wash/Delay Switch
Circuit Short to Ground GEM REFER to
Section 501 - 16 .
B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM REFER to
Section 501 - 16 .
B1460 Wiper Washer Pump Motor
Relay Coil Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B1462 Safety Belt Switch Circuit
Failure GEM REFER to
Section 413 - 09 .
B1466 Wiper Hi/Low Speed Not
Switching GEM REFER to
Section 501 - 16 .
B1473 Wiper Low Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1476 Wiper High Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1551 Decklid Release Circuit Failure GEM REFER to
Section 501 - 14B .
B1553 Decklid Release Circuit Short to
Battery GEM REFER to
Section 501 - 14B .
B1555 Ignition Run/Start Circuit
Failure GEM REFER to
Section 211 - 05 .
B1687 Lamp Dome Input Circuit Short
to Battery GEM REFER to
Section 417 - 02 .
B2486 Parklamp Output Relay Driver
Circuit Failure GEM REFER to
Section 419 - 01 .
B2488 Parklamp Output Relay Driver
Short to Battery GEM REFER to
C1189 Brake Fluid Level Sensor Input
Short Circuit to Ground GEM Go To Pinpoint Test O .
C1223 Lamp Brake Warning Output
Circuit Failure GEM Go To Pinpoint Test O .
C1225 Lamp Brake Warning Output
Circuit Short to Battery GEM Go To Pinpoint Test O .
Symptom Chart Condition
Possible Sources Action
z No communication with
the generic electronic
module (GEM) z
Central junction
box (CJB) fuse
(s):
„7 (15A).
„ 39 (5A).
„ 43 z
Go To Pinpoint Test W Klj . 9 ba
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(20A).
z Battery junction
box (BJB) fuse
12 (40A).
z Circuitry.
z GEM.
z No communication with
the instrument cluster z
Central junction
box (CJB) fuse
(s):
„11
(15A).
„ 21 (5A).
„ 34
(20A).
z Circuitry.
z Standard
corporate
protocol (SCP)
network.
z Instrument
cluster. z
Go To Pinpoint Test A .
z Incorrect fuel gauge
indication z
Circuitry.
z Fuel pump
module.
z Instrument
cluster. z
Go To Pinpoint Test B .
z Incorrect oil pressure
gauge indication z
Circuitry.
z Engine oil
pressure
switch.
z Instrument
cluster. z
Go To Pinpoint Test C .
z Incorrect temperature
gauge indication z
Circuitry.
z Engine coolant
temperature
sensor.
z Powertrain
control module
(PCM).
z Instrument
cluster. z
Go To Pinpoint Test D .
z Incorrect voltage gauge
indication— except
Cobra z
Circuitry.
z Generator.
z Standard
corporate
protocol (SCP)
network.
z Instrument
cluster. z
Go To Pinpoint Test E .
z Incorrect tachometer
indication z
Standard
corporate
protocol (SCP)
network.
z Powertrain
control module
(PCM).
z Instrument
cluster. z
Go To Pinpoint Test F .
z Incorrect boost gauge zPressure line. zGo To Pinpoint Test G . Klj . 10 ba
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Pinpoint Tests
PINPOINT TEST A: NO COMMUNICATION WITH THE INSTRUMENT
CLUSTER z
The SERVICE ENGINE
SOON indicator is
never/always on z
Circuitry.
z SERVICE
ENGINE
SOON
indicator bulb.
z Powertrain
control module
(PCM).
z Instrument
cluster. z
Go To Pinpoint Test S .
z The turn/hazard
indicator is never/always
on z
Circuitry.
z Turn/hazard
bulb(s).
z Instrument
cluster. z
Go To Pinpoint Test T .
z The THEFT indicator is
never/always on z
Circuitry.
z THEFT
indicator LED.
z Instrument
cluster. z
REFER to Section 419 - 01 .
z The traction control
indicator is never/always
on z
Circuitry.
z Traction control
switch.
z Standard
corporate
protocol (SCP)
network.
z Powertrain
control module
(PCM).
z ABS module.
z Instrument
cluster. z
Go To Pinpoint Test U .
z The integrated circuit
display is
inoperative/erratic z
Instrument
cluster. z
Go To Pinpoint Test V .
z The instrument cluster is
inoperative z
Central junction
box (CJB) fuse
(s):
„11
(15A).
„ 21 (5A).
„ 34
(20A).
z Circuitry.
z Instrument
cluster. z
Go To Pinpoint Test V .
Test Step Result / Action to
Take Klj . 13 ba
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z
Measure the voltage between the GEM C201e pin 26,
circuit 450 (DG/LG), harness side and ground.
z Is any voltage present? operation.
No
GO to
K8 .
K8 CHECK THE GEM MODULE FOR AN INTERNAL OPEN
z
Connect: Instrument Cluster C220a.
z Install a fused (10A) jumper wire between the GEM C201e
pin 26, circuit 450 (DG/LG), harness side and ground.
z Key in ON position.
z Did the safety belt indicator illuminate? Yes
GO to
K10 .
No
GO to K9 .
K9 CHECK CIRCUIT 450 (DG/LG) FOR AN OPEN
z
Key in OFF position.
z Disconnect: Instrument Cluster C220a.
z Measure the resistance between the GEM C201e pin 26,
circuit 450 (DG/LG), harness side and instrument cluster
C220a pin 4, circuit 450 (DG/LG), harness side.
z Is the resistance less than 5 ohms? Yes
GO to
K11 .
No
REPAIR the circuit. TEST
the system for normal
operation. K10 CHECK FOR CORRECT GEM OPERATION
z
Disconnect all GEM connectors.
z Check for:
zcorrosion
z pushed- out pins
z Connect all GEM connectors and make sure they seat
correctly.
z Operate the system and verify the concern is still present.
z Is the concern still present? Yes
INSTALL a new GEM.
REFER to
Section 419 - 10 .
TEST the system for normal
operation.
No
The system is operating
correctly at this time. Klj . 25 ba
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PINPOINT TEST P: THE CHARGING SYSTEM WARNING INDICATOR
IS NEVER/ALWAYS ON
Test Step Result / Action to Take
P1 CHECK THE CHARGING SYSTEM
CAUTION: Use the correct probe adapter(s) when
making measurements. Failure to use the correct probe
adapter(s) may damage the connector.
z Check the charging system operation. Refer to Section 414 -
00 .
z Is the charging system operating correctly? Yes
GO to
P2 .
No
REFER to Section 414 - 00 .
P2 CHECK CHARGING SYSTEM WARNING INDICATOR WITH
ENGINE OFF z
Key in ON position.
z Observe the charging system warning indicator.
z Is the charging system warning indicator on? Yes
GO to
P5 .
No
GO to P3 .
P3 CHECK THE INSTRUMENT CLUSTER INPUT
z
Key in OFF position.
z Disconnect: Generator C102c.
z Connect a fused (10A) jumper wire between the generator
C102c pin 1, circuit 904 (LG/RD), harness side and ground.
z Key in ON position.
z Does the charging system indicator illuminate? Yes
INSTALL a new generator.
REFER to
Section 414 - 02 .
TEST the system for normal
operation.
No
GO to P4 .
P4 CHECK CIRCUIT 904 (LG/RD) FOR OPEN
z
Key in OFF position.
z Disconnect: Instrument Cluster C220a .
z Measure the resistance between the instrument cluster
C220a pin 5, circuit 904 (LG/RD), harness side and the
generator C102c pin 1, circuit 904 (LG/RD), harness side.
z Is the resistance less than 5 ohms? Yes
GO to
P7 .
No
REPAIR the circuit. TEST
the system for normal
operation. P5 CHECK THE GENERATOR Klj . 32 ba
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PINPOINT TEST R: THE ABS WARNING INDICATOR IS NEVER ON z
Key in OFF position.
z Disconnect: Instrument Cluster C220b.
z Key in ON position.
z Measure the voltage between the instrument cluster C220b
pin 2, circuit 12 (LG/BK), harness side and ground, while
turning the high beams on and off.
z Is the voltage 0 volts with the high beams off and
greater than 10 volts with the high beams on? Yes
GO to
Q3 .
No
REPAIR the circuit. TEST
the system for normal
operation. Q3 CHECK FOR CORRECT INSTRUMENT CLUSTER
OPERATION z
Disconnect all instrument cluster connectors.
z Check for:
zcorrosion
z pushed- out pins
z Connect all instrument cluster connectors and make sure
they seat correctly.
z Operate the system and verify the concern is still present.
z Is the concern still present? Yes
INSTALL a new instrument
cluster. REFER to
Instrument Cluster
in this
section. TEST the system
for normal operation.
No
The system is operating
correctly at this time.
Concern may have been
caused by a loose or
corroded connector. CLEAR
the DTCs. REPEAT the self-
test. Test Step Result / Action to Take
R1 CHECK THE ABS WARNING INDICATOR OPERATION
CAUTION: Use the correct probe adapter(s) when
making measurements. Failure to use the correct probe
adapter(s) may damage the connector.
z Key in ON position.
z Observe the ABS warning indicator. The ABS indicator
should prove out for approximately six seconds then turn off.
z Does the ABS warning indicator operate correctly? Yes
The system is operating
normally at this time.
No
If the indicator is
inoperative, GO to
R2 .
If the indicator is always
on, REFER to Section 206 -
09A or
Section 206 - 09B .
R2 CHECK THE INSTRUMENT CLUSTER INPUT
z
Key in OFF position.
z Disconnect: Anti- Lock Brake Control Module C135.
z Connect a fused (10A) jumper wire between the anti- lock
brake control module C135 pin 16, circuit 603 (DG), harness Yes
REFER to
Section 206 - 09A
or
Section 206 - 09B . Klj . 34 ba
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DIAGNOSIS AND TESTING
Horn
Refer to Wiring Diagrams Cell
44 , Horns/Cigar Lighter for schematic and connector information.
Inspection and Verification 1. Verify the customer concern by operating the horn (13832).
2. Visually inspect for obvious signs of mechanical and electrical damage.
3. If fault is not visually evident, determine the symptom and proceed to Symptom Chart.
Symptom Chart SECTION 413-
06: Horn 2003 Mustang Workshop Manual Special Tool(s)
73 Digital Multimeter or
equivalent
105-
R0051
Visual Inspection Chart Mechanical Electrical
z
Damaged horns
z Damaged horn switch
z Damaged air bag sliding contact
(14A664) z
Blown battery junction box (BJB) Fuse Horn
Relay (20A)
z Damaged wiring harness
z Damaged connections
z Damaged horn relay
z Damaged horn switch
Symptom Chart Condition
Possible Sources Action
z The horn does not
sound z
BJB Fuse Horn Relay (20A).
z Circuitry.
z Horn relay.
z Air bag sliding contact.
z Horn switch.
z Horns. z
GO to
Pinpoint Test A .
z The horn sounds
continuously z
Circuitry.
z Horn relay.
z Remote entry system (generic
electronic module [GEM]) z
GO to
Pinpoint Test B . Klj . 1 ba
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4. If the concern remains after the inspection, connect the diagnostic tool to the data link connector
(DLC) located beneath the instrument panel and select the vehicle to be tested from the
diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
z check the connections to the vehicle.
z check the ignition switch position.
5. If the diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool manual.
6. Carry out the Data Link Diagnostic Test. If the diagnostic tool responds with: zCKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to Section 418 -
00 .
z NO RESP/NOT EQUIP for GEM, go to Pinpoint Test A.
z NO RESP/NOT EQUIP for RCM, refer to Section 501 - 20B .
z SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs),
erase the continuous DTCs and carry out self- test diagnostics for the GEM.
7. If the DTCs retrieved are related to the concern, go to the GEM Diagnostic Trouble Code (DTC) Index to continue diagnostics.
8. If no DTCs related to the concern are retrieved, proceed to the Symptom Chart to continue diagnostics.
9. If the DTCs retrieved are for the RCM, refer to Section 501 - 20B .
Visual Inspection Chart Mechanical Electrical
z
Switch(es) z
Central junction box (CJB) fuses:
„28 (15A)
„ 32 (15A)
„ 39 (5A)
z Circuitry
GEM Diagnostic Trouble Code (DTC) Index DTC Description Source Action
B1340 Chime Input Request
Circuit Short to Ground GEM Go To Pinpoint Test C .
B1342 ECU Is Defective GEM CLEAR the DTCs. TEST the system for normal operation.
RETRIEVE the DTCs. If DTC B1342 is retrieved, INSTALL
a new GEM. REFER to
Section 419 - 10 .
B1353 Ignition Key-
In Circuit
Open GEM Go To Pinpoint Test B .
B1462 Safety Belt Switch
Circuit Failure GEM Go To Pinpoint Test F . Klj . 3 ba
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Symptom Chart
Symptom Chart Condition
Possible Sources Action
z No communication with the
generic electronic module
(GEM) z
Central junction box
(CJB) fuses:
„39 (5A).
„ 32 (15A).
z Circuitry.
z Generic electronic
module (GEM). z
Go To Pinpoint Test
A .
z The key- in-ignition chime does
not operate correctly z
Central junction box
(CJB) fuses:
„28 (15A).
„ 32 (15A).
z Central junction box
(CJB).
z Driver door ajar
switch.
z Key- in ignition
switch.
z Circuitry.
z Generic electronic
module (GEM).
z Ignition switch. z
Go To Pinpoint Test
B .
z A chime does not operate
correctly— air bag z
Restraint control
module (RCM).
z Circuitry.
z Generic electronic
module (GEM).
z Ignition switch. z
Go To Pinpoint Test
C .
z The door ajar chime does not
operate correctly z
Driver door ajar
switch.
z Passenger door ajar
switch.
z Circuitry.
z Generic electronic
module (GEM).
z Ignition switch. z
Go To Pinpoint Test
D .
z The headlamp on reminder
chime does not operate
correctly z
Headlamp switch .
z Circuitry.
z Generic electronic
module (GEM).
z Driver door ajar
switch.
z Ignition switch. z
Go To Pinpoint Test
E .
z The safety belt warning chime
does not operate correctly z
Circuitry.
z Safety belt switch.
z Generic electronic
module (GEM).
z Ignition switch. z
Go To Pinpoint Test
F .
z The belt minder feature does
not operate correctly z
Circuitry.
z Safety belt switch.
z Generic electronic
module (GEM).
z Ignition switch. z
Go To Pinpoint Test
F . Klj . 4 ba
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CJB FUSE 28 (15A)
z
Disconnect: CJB Fuse 28 (15A).
z Measure the voltage between CJB fuse 28 (15A), pin 1,
harness side and ground while cycling the ignition switch
through all positions.
z Is the voltage greater than 10 volts in the RUN and START
positions only? Yes
GO to
B5 .
No
REPAIR the CJB.
REPEAT the self- test.
CLEAR the DTCs. B5 CHECK GEM INPUT VOLTAGE FROM IGNITION SWITCH AT
CJB FUSE 32 (15A) z
Disconnect: CJB Fuse 32 (15A).
z Measure the voltage between CJB fuse 32 (15A), pin 1,
harness side and ground while cycling the ignition switch
through all positions.
z Is the voltage greater than 10 volts in the RUN and ACC
positions only? Yes
GO to
B6 .
No
REPAIR the CJB.
REPEAT the self- test.
CLEAR the DTCs. B6 CHECK GEM VOLTAGE INPUT CIRCUITS FOR OPEN —
IGNITION SWITCH CIRCUIT 911 (WH/LG) z
Disconnect: CJB Fuse 28 (15A).
z Disconnect: GEM C201e.
z Insert the ignition key. Measure the resistance between GEM
C201e pin 8, circuit 911 (WH/LG), harness side and CJB Fuse
28 (15A) pin 2, circuit 911 (WH/LG), harness side.
z Is the resistance less than 5 ohms? Yes
GO to
B7 .
No
REPAIR the circuit.
REPEAT the self- test.
CLEAR the DTCs. B7 CHECK GEM VOLTAGE INPUT CIRCUITS FOR OPEN —
IGNITION SWITCH CIRCUIT 1002 (BK/PK) Klj . 7 ba
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