wipers FORD MUSTANG 2003 Workshop Manual

The generic electronic module (GEM) is on the ISO 9141 network. The GEM module controls a variety
of systems including one touch down windows, wipers, perimeter anti-
theft, and warning chimes. For
additional information, refer to Section 419 - 10 .
The anti- lock brake control module communicates over the ISO 9141 communication network when
not equipped with traction control and communicates over the SCP communication network when it is
equipped with the traction control option. The anti- lock brake control module controls the brake
pressure to the four wheels to keep the vehicle under control while braking. For additional information
on anti- lock brake control module without traction control, refer to Section 206 - 09A . For additional
information on anti- lock brake control module with traction control, refer to Section 206 - 09B .
The instrument cluster is on the SCP communication network. The instrument cluster displays driver
information. The instrument cluster incorporates the PATS control module functions. For additional
information on the PATS system, refer to Section 419 - 01 . For additional information on the instrument
cluster, refer to Section 413 - 01 .
Inspection and Verification 1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
3. If the concern remains after the inspection, connect diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from diagnostic
tool menu. If diagnostic tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
z check that the correct version of the program card is installed.
z check the connections to the vehicle.
z check the ignition switch position.
If the diagnostic tool still does not communicate with the vehicle, go to Pinpoint Test H. 4. Go to Pinpoint Test PC.
System Precheck Visual Inspection Chart Electrical
z
Central junction box (CJB) Fuse 31 (5A)
z Damaged wiring harness
z Loose or corroded connections
z Anti- lock brake control module without traction control (optional)
z Anti- lock brake control module with traction control (optional)
z Generic electronic module (GEM)
z Restraint control module (RCM)
z Powertrain control module (PCM)
z Instrument cluster Klj . 2 ba
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DESCRIPTION AND OPERATION
Module Controlled Functions
The generic electronic module (GEM)(14B205) is the only multifunction control module on this vehicle.
The GEM controls the following functions:
zwarning chimes and warning lamps
z one- touch down window
z windshield washers and wipers
z battery saver
z illuminated entry with keyless remote entry
z interior lighting
SECTION 419-
10: Multifunction Electronic Control Modules 2003 Mustang Workshop Manual Klj . 1 ba
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SPECIFICATIONS
SECTION 501-
16: Wipers and Washers 2003 Mustang Workshop Manual General Specifications
Item Specification
RH wiper blade to top edge of cowl top vent panel 55-
88mm (2.16- 3.18 inches) LH wiper blade to top edge of cowl top vent panel 56-
80mm (2.20- 3.14 inches)
Torque Specifications Description Nm lb-
ft lb-
in Windshield wiper mounting arm and pivot shaft bolt. 15 11 —
Windshield wiper motor bolts. 15 11 —
Windshield washer fluid reservoir screw. 6 — 53
Battery Ground Cable 10 — 89 Klj . 1 ba
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DESCRIPTION AND OPERATION
Wipers and Washers
The wiper and washer system consists of the following components:
zwindshield wiper mounting arm and pivot shaft
z pivot arms
z windshield wiper blades
z windshield washer reservoir
z windshield washer pump
z windshield wiper motor
z generic electronic module (GEM)
z multi- function switch
z windshield washer nozzle and bracket
SECTION 501-
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DIAGNOSIS AND TESTING
Wipers and Washers
Refer to Wiring Diagrams Cell
59 , Generic Electronic Module for schematic and connector
information.
Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and connector information.
Principles of Operation
Multifunction Wipers
The front wiper/washer feature controls the speed of the front windshield wipers and the amount of
washer fluid sprayed on the front windshield when requested by the customer. There are five (5) wiper
modes: OFF, LOW, HIGH, INTERVAL, and WASH.
Wiper Motor Speeds HIGH and LOW
There are two wiper speeds, HIGH and LOW. When the GEM detects the ignition switch circuits are in
the RUN or ACC states, and the GEM detects a high or low speed request from the wiper mode
circuits, the GEM will activate the wiper ON and OFF and the wiper speed circuits accordingly.
Wiper Motor Speeds Interval
There are one to seven wiper speed intervals, ranging from 1.5 seconds to 20 seconds in delay time
respectively, which can be selected. When the GEM detects the ignition switch circuits are in the RUN
or ACC states, and the GEM detects an interval selection of 1 through 7 from the delay/wash circuits, the GEM will activate the wiper ON and OFF and the wiper speed circuits accordingly. SECTION 501-
16: Wipers and Washers 2003 Mustang Workshop Manual Special Tool(s)
Alternator, Regulator, Battery
and Starter Tester (ARBST) or
equivalent
010-
00725 73 Digital Multimeter or
equivalent
105-
R0051 Worldwide Diagnostic System
(WDS)
418-
F224
New Generation STAR (NGS)
Tester
418- F052, or equivalent
diagnostic tool Klj . 1 ba
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Symptom Chart
Symptom Chart Condition
Possible Sources Action
z No communication with the
generic electronic module z
CJB Fuse 39 (5A).
z Circuitry.
z GEM. z
GO to
Pinpoint Test A .
z The wipers are inoperative zCJB Fuse 26 (30A).
z Ignition switch.
z Circuitry.
z GEM.
z Multifunction switch
(13K359).
z Wiper ON/OFF
relay.
z Wiper HIGH/LOW
relay.
z Wiper motor. z
GO to
Pinpoint Test B .
z The wipers stay on continuously zCircuitry.
z GEM.
z Multifunction
switch.
z Wiper ON/OFF
relay.
z Wiper HIGH/LOW
relay.
z Wiper motor. z
GO to
Pinpoint Test B .
z The HIGH and LOW wiper
speeds do not operate correctly z
Circuitry.
z GEM.
z Multifunction
switch.
z Wiper HIGH/LOW
relay.
z Wiper motor.
z DTC B1434. z
GO to
Pinpoint Test B .
z The intermittent wiper mode
does not operate correctly z
Circuitry.
z GEM.
z Multifunction
switch.
z Wiper motor. z
GO to
Pinpoint Test B .
z The washer pump is inoperative zCJB Fuse 26 (30A).
z Circuitry.
z GEM.
z Multifunction
switch.
z Washer pump
relay.
z Washer pump.
z Ignition switch. z
GO to
Pinpoint Test C .
z The low wiper speed does not
operate correctly z
Circuitry.
z Multifunction
switch.
z Wiper HIGH/LOW
relay.
z Wiper motor.
z GEM.
z DTC B1473.
z DTC B1434. z
GO to
Pinpoint Test B . Klj . 5 ba
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PINPOINT TEST B: WINDSHIELD WIPERS DO NOT OPERATE /
OPERATE CORRECTLY z
Is the resistance less than 5 ohms? for normal operation.
A3 CHECK CIRCUIT 397 (BK/WH) FOR SHORT TO POWER
z
Measure the voltage between the GEM C201b pin 4, circuit
397 (BK/WH), harness side and ground.
z Is any voltage present? Yes
REPAIR the circuit. TEST
the system for normal
operation.
No
REFER to
Section 418 - 00 .
Test Step Result / Action to Take
B1 DETERMINE IF GEM IS RECEIVING CORRECT IGNITION
SWITCH STATUS z
Key in OFF position.
z Connect the diagnostic tool.
z NOTE: If the vehicle is equipped with a manual
transmission, depress the clutch while turning the ignition
switch to START.
z Monitor the GEM PIDs IGN_S, IGN_R IGN_A, and
IGN_KEY while turning the ignition switch through the
START, RUN, OFF and ACC positions.
z Do the GEM PID values agree with the ignition switch
positions? Yes
GO to
B2 .
No
REFER to Section 413 - 09 .
B2 DETERMINE IF GEM IS RECEIVING CORRECT WIPER
SWITCH STATUS FROM MULTIFUNCTION SWITCH z
Key in ON position.
z Monitor PID WPMODE, while moving through all wiper
control positions on the multifunction switch.
z Do the GEM PID values agree with switch positions? Yes
GO to
B3 .
No
GO to B6 .
B3 TEST GEM CONTROL OF WIPER ON/OFF RELAY
z
Trigger the GEM active command WIPER RLY ON and
OFF.
z Do the wipers turn ON and OFF? Yes
GO to
B4 . Klj . 7 ba
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No
GO to
B10 .
B4 TEST THE GEM CONTROL OF WIPER HIGH/LOW RELAY
z
Trigger the GEM active command WIPER RLY to ON.
z Trigger the GEM active command SPEED RLY ON and
OFF.
z Does wiper speed change on activation and
deactivation of SPEED RLY command? Yes
GO to
B5 .
No
GO to B16 .
B5 DETERMINE IF GEM IS RECEIVING CORRECT WIPER
POSITION STATUS z
Monitor GEM PID WPPRKSW while turning the wipers ON
using the multifunction switch.
z Do the PID values agree with the wiper position? Yes
INSTALL a new GEM. For
additional information,
REFER to
Section 419 - 10 .
CLEAR the DTCs. REPEAT
the self- test.
No
GO to B27 .
B6 TEST THE MULTIFUNCTION SWITCH FOR NORMAL
OPERATION z
Disconnect: Multifunction Switch C202a.
z Check the multifunction switch. Refer to Wiring Diagrams,
Cell 149, Component Testing.
z Is the multifunction switch OK? Yes
GO to
B7 .
No
INSTALL a new multifunction
switch; REFER to Section 211 - 05 . REPEAT the self-
test. CLEAR the DTCs. B7 CHECK CIRCUITS 682 (DB), 684 (PK/YE), AND 680
(LB/OG) FOR SHORT TO BATTERY BETWEEN THE GEM
AND THE MULTIFUNCTION SWITCH z
Disconnect: GEM C201e.
z Key in ON position.
z Using the following table, measure the voltage between
the GEM C201e Pins, harness side and ground.
z Are the voltages greater than 10 volts? Pin Circuit
5 682 (DB)
18 684 (PK/YE)
19 680 (LB/OG) Yes
REPAIR the circuit(s) in
question. REPEAT the self-
test. CLEAR the DTCs.
No
GO to
B8 .
B8 CHECK CIRCUITS 682 (DB), 684 (PK/YE), AND 680 Klj . 8 ba
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GENERAL PROCEDURES
Wiper Blade and Pivot Arm Adjustment
1. Cycle and park the windshield wipers.
2. Verify that the distance between the center of the RH windshield wiper blade and the top edge of the cowl top vent panel is within specification.
3. Verify that the distance between the center of the LH windshield wiper blade and the top edge of the cowl top vent panel is within specification.
4. If the distance is not within specification, remove the windshield wiper pivot arms and reposition to specification.
Remove the pivot arm. 1. Pull up on the pivot arm.
2. Pull out on the retainer tab and remove the pivot arm.
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REMOVAL AND INSTALLATION
Pivot Arm
Removal
1. NOTE: New windshield wiper pivot arms need to be installed as an assembly.
Remove the pivot arm. 1. Pull up on the pivot arm.
2. Pull out on the retainer tab and remove the pivot arm.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
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12003 Mustang Workshop Manual
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