engine FORD SUPER DUTY 2015 3.G Owners Manual

GENERAL INFORMATION
Your Ford or Lincoln authorized dealer hasmany quality products available to cleanyour vehicle and protect its finishes.
CLEANING PRODUCTS
For best results, use the following productsor products of equivalent quality:
•Motorcraft Bug and Tar Remover(ZC-42)
•Motorcraft Custom Bright MetalCleaner (ZC-15)
•Motorcraft Detail Wash (ZC-3-A)
•Motorcraft Dusting Cloth (ZC-24)
•Motorcraft Engine Shampoo andDegreaser (U.S. only) (ZC-20)
•Motorcraft Engine Shampoo (Canadaonly) (CXC-66-A)
•Motorcraft Multi-Purpose Cleaner(Canada only) (CXC-101)
•Motorcraft Premium Glass Cleaner(Canada only) (CXC-100)
•Motorcraft Premium QualityWindshield Washer Fluid (Canadaonly) [CXC-37-(A, B, D or F)]
•Motorcraft Premium Windshield WashConcentrate with Bitterant (U.S. only)(ZC-32-B2)
•Motorcraft Professional StrengthCarpet & Upholstery Cleaner (ZC-54)
•Motorcraft Spot and Stain Remover(U.S. only) (ZC-14)
•Motorcraft Ultra-Clear Spray GlassCleaner (ZC-23)
•Motorcraft Wheel and Tire Cleaner(ZC-37-A)
CLEANING THE EXTERIOR
Wash your vehicle regularly with cool orlukewarm water and a neutral pHshampoo, such as Motorcraft Detail Wash.
•Never use strong household detergentsor soap, such as dish washing orlaundry liquid. These products candiscolor and spot painted surfaces.
•Never wash a vehicle that is “hot to thetouch” or during exposure to strong,direct sunlight.
•Dry your vehicle with a chamois or softterry cloth towel in order to eliminatewater spotting.
•Immediately remove items such asgasoline, diesel fuel, bird droppings andinsect deposits because they can causedamage to your vehicle’s paintworkand trim over time. Use Motorcraft Bugand Tar Remover.
•Remove any exterior accessories, suchas antennas, before entering a carwash.
Note:Suntan lotions and insect repellentscan damage any painted surface; if thesesubstances come in contact with yourvehicle, wash off as soon as possible.
Stripes or Graphics (if equipped)
Do not use a commercial or high-pressuresprayer on the surface or edge of stripesand graphics. This can cause damage tothe film and cause the edge of the film topeel away from the vehicle surface.
Exterior Chrome
Note:Never use abrasive materials such assteel wool or plastic pads as they canscratch the chrome surface.
Note:Do not use chrome cleaner, metalcleaner or polish on wheels and wheelcovers
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•Wash your vehicle first, using cool orlukewarm water and a neutral pHshampoo, such as Motorcraft DetailWash.
•Use Motorcraft Custom Bright MetalCleaner. Apply the product as youwould a wax to clean bumpers andother chrome parts; allow the cleanerto dry for a few minutes, then wipe offthe haze with a clean, dry rag.
•Do not apply cleaning product to hotsurfaces and do not leave cleaningproduct on chrome surfaces longerthan the time recommended.
•Using other non-recommendedcleaners can result in severe andpermanent cosmetic damage.
Underbody
Flush the complete underside of yourvehicle frequently. Keep body and doordrain holes free from packed dirt.
Cleaning Plastic Exterior Parts
Use only approved products to cleanplastic parts
•For routine cleaning, use MotorcraftDetail Wash.
•If tar or grease spots are present, useMotorcraft Bug and Tar Remover.
WAXING
Regular waxing is necessary to protect yourcar's paint from the elements. Werecommend that you wash and wax thepainted surface once or twice a year.
When washing and waxing, park yourvehicle in a shaded area out of directsunlight. Always wash your vehicle beforeapplying wax.
•Use a quality wax that does not containabrasives.
•Follow the manufacturer’s instructionsto apply and remove the wax.
•Apply a small amount of wax in aback-and-forth motion, not in circles.
•Do not allow wax to come in contactwith any non-body (low-gloss black)colored trim. The wax will discolor orstain the parts over time.
•Roof racks.
•Bumpers.
•Grained door handles.
•Side moldings.
•Mirror housings.
•Windshield cowl area.
•Do not apply wax to glass areas.
•After waxing, your car's paint shouldfeel smooth, and be free of streaks andsmudges.
CLEANING THE ENGINE
Engines are more efficient when they areclean because grease and dirt buildup keepthe engine warmer than normal.
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
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•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmentalfallout can result in windshield and wiperblade contamination. Dirty windshield andwipers will result in poor windshield wiperoperation. Keep the windshield and wiperblades clean to maintain windshield wiperperformance.
To clean the windshield and wiper blades:
•Clean the windshield with anon-abrasive glass cleaner.
•For windshields contaminated withtree sap, chemicals, wax or bugs, cleanthe entire windshield using steel wool(no greater than 0000 grade) in acircular motion and rinse with water.
•Clean the wiper blades with isopropylrubbing alcohol or windshield washerfluid.
Note: Do not use razor blades or othersharp objects to clean or remove decalsfrom the inside of the heated rear window.The vehicle warranty does not coverdamage caused to the heated rear windowgrid lines.
CLEANING THE INTERIOR
WARNINGS
Do not use cleaning solvents, bleachor dye on the vehicle’s safety belts,as these actions may weaken thebelt webbing.
WARNINGS
On vehicles equipped withseat-mounted airbags, do not usechemical solvents or strongdetergents. Such products couldcontaminate the side airbag system andaffect performance of the side airbag in acollision.
For fabric, carpets, cloth seats, safety beltsand seats equipped with side airbags:
•Remove dust and loose dirt with avacuum cleaner.
•Remove light stains and soil withMotorcraft Professional StrengthCarpet & Upholstery Cleaner.
•If grease or tar is present on thematerial, spot-clean the area first withMotorcraft Spot and Stain Remover. InCanada, use Motorcraft Multi-PurposeCleaner.
•If a ring forms on the fabric after spotcleaning, clean the entire areaimmediately (but do not oversaturate)or the ring will set.
•Do not use household cleaningproducts or glass cleaners, which canstain and discolor the fabric and affectthe flame retardant abilities of the seatmaterials.
CLEANING THE INSTRUMENT
PANEL AND INSTRUMENT
CLUSTER LENS
WARNING
Do not use chemical solvents orstrong detergents when cleaning thesteering wheel or instrument panelto avoid contamination of the airbagsystem.
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CLEANING THE ALLOY
WHEELS (IF EQUIPPED)
Note:Do not apply a cleaning chemical towarm or hot wheel rims and covers.
Note:Some automatic car washes maycause damage to the finish on your wheelrims and covers.
Note:Industrial-strength or heavy-dutycleaners in combination with brush agitationto remove brake dust and dirt, could wearaway the clear coat finish over a period time.
Note:Do not use hydrofluoric acid-basedor high caustic-based wheel cleaners, steelwool, fuels or strong household detergents.
Note:If you intend parking your vehicle foran extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so.This will reduce the risk of increasedcorrosion of the brake discs.
Alloy wheels and wheel covers are coatedwith a clear coat paint finish. To maintaintheir condition we recommend that you:
•Clean the wheels weekly usingMotorcraft Wheel and Tire Cleaner.Apply using manufacturer'sinstructions.
•Use a sponge to remove heavydeposits of dirt and brake dustaccumulation.
•Rinse thoroughly with a strong streamof water when you have completed thecleaning process.
•To remove tar and grease, useMotorcraft Bug and Tar Remover.
VEHICLE STORAGE
If you plan on storing your vehicle for anextended period of time (30 days or more),read the following maintenancerecommendations to make sure yourvehicle stays in good operating condition.
All motor vehicles and their componentswere engineered and tested for reliable,regular driving. Long term storage undervarious conditions may lead to componentdegradation or failure unless specificprecautions are taken to preserve thecomponents.
General
•Store all vehicles in a dry, ventilatedplace.
•Protect from sunlight, if possible.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and damage.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear-wheel housingand underside of front fenders.
•Periodically wash your vehicle storedin exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Re-wax as necessarywhen your vehicle is washed.
•Lubricate all hood, door and trunk lidhinges, and latches with a light gradeoil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
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Engine
•The engine oil and filter should bechanged prior to storage, as usedengine oil contain contaminates thatmay cause engine damage.
•Start the engine every 15 days. Run atfast idle until it reaches normaloperating temperature
•With your foot on the brake, shiftthrough all the gears while the engineis running.
Fuel system
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Cooling system
•Protect against freezing temperatures.
•When removing your vehicle fromstorage, check coolant fluid level.Confirm there are no cooling systemleaks, and fluid is at the recommendedlevel.
Battery
•Check and recharge as necessary. Keepconnections clean.
•If storing your vehicle for more than 30days without recharging the battery, itmay be advisable to disconnect thebattery cables to ensure battery chargeis maintained for quick starting.
Note:If battery cables are disconnected, itwill be necessary to reset memory features.
Brakes
•Make sure brakes and parking brakeare fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 feet (8meters) every 15 days to lubricateworking parts and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out ofstorage, do the following:
•Wash your vehicle to remove any dirtor grease film build-up on windowsurfaces.
•Check windshield wipers for anydeterioration.
•Check under the hood for any foreignmaterial that may have collectedduring storage (mice/squirrel nests).
•Check the exhaust for any foreignmaterial that may have collectedduring storage.
•Check tire pressures and set tireinflation per the Tire Label.
•Check brake pedal operation. Driveyour vehicle 15 feet (4.5 meters) backand forth to remove rust build-up.
•Check fluid levels (including coolant,oil and gas) to make sure there are noleaks, and fluids are at recommendedlevels.
•If the battery was removed, clean thebattery cable ends and inspect.
Contact your authorized dealer if you haveany concerns or issues.
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•To reduce the chances of interferencefrom another vehicle, perform thesystem reset procedure at least threefeet (one meter) away from anotherFord Motor Company vehicleundergoing the system reset procedureat the same time.
•Do not wait more than two minutesbetween resetting each tire sensor orthe system will time-out and the entireprocedure will have to be repeated onall four wheels.
•A double horn will sound indicating theneed to repeat the procedure.
Performing the System Reset Procedure
Read the entire procedure beforeattempting.
1.Drive the vehicle above 20 mph (32km/h) for at least two minutes, thenpark in a safe location where you caneasily get to all four tires and haveaccess to an air pump.
2.Place the ignition in the off position andkeep the key in the ignition.
3.Cycle the ignition to the on positionwith the engine off.
4.Turn the hazard flashers on then offthree times. You must accomplish thiswithin 10 seconds. If the reset modehas been entered successfully, the hornwill sound once, the system indicatorwill flash and a message is shown inthe information display. If this does notoccur, please try again starting at Step2. If after repeated attempts to enterthe reset mode, the horn does notsound, the system indicator does notflash and no message is shown in theinformation display, seek service fromyour authorized dealer.
5.Train the tire pressure monitoringsystem sensors in the tires using thefollowing system reset sequencestarting with the left front tire in thefollowing clockwise order: Left front(driver's side front tire), Right front(passenger's side front tire), Right rear(passenger's side rear tire), Left rear(driver's side rear tire)
6.Remove the valve cap from the valvestem on the left front tire. Decrease theair pressure until the horn sounds.Note: The single horn chirp confirmsthat the sensor identification code hasbeen learned by the module for thisposition. If a double horn is heard, thereset procedure was unsuccessful, andyou must repeat it.
7.Remove the valve cap from the valvestem on the right front tire. Decreasethe air pressure until the horn sounds.
8.Remove the valve cap from the valvestem on the right rear tire. Decrease theair pressure until the horn sounds.
9.Remove the valve cap from the valvestem on the left rear tire. Decrease theair pressure until the horn sounds.Training is complete after the hornsounds for the last tire trained (driver'sside rear tire), the system indicatorstops flashing, and a message is shownin the information display.
10.Turn the ignition off. If two short hornbeeps are heard, the reset procedurewas unsuccessful and you mustrepeat it. If after repeating theprocedure and two short beeps areheard when the ignition is turned tooff, seek assistance from yourauthorized dealer.
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LocationTool
SuperCab: Under rear bench seat onpassenger side
Regular cab: Fastened to floor behind driverseatJack handle, lug wrench, lug wrench exten-sion (only available on dual rear wheelvehicles) and wheel chock (only availableon single rear wheel vehicles equipped witha diesel engine)
SuperCab: Fastened to floor under rear seatCrew Cab: Fastened to floor behind rearseat at driver side
In the glove boxKey and spare tire lock
Removing the Spare Tire (WithSpare Tire Carrier Only)
The following tools are required to removethe spare tire:
One handle extension and two typicalextensions. To assemble, align the buttonwith the hole and slide the parts together.
To disconnect, press the button and pullapart.
One wheel nut wrench. Slide over thesquare end of the jack handle.
Note:For vehicles with dual rear wheels,insert the lug wrench extension into the lugwrench to reach the lug nuts.
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WARNINGS
Do not attempt to change a tire onthe side of the vehicle close tomoving traffic. Pull far enough off theroad to avoid the danger of being hit whenoperating the jack or changing the wheel.
Always use the jack provided asoriginal equipment with your vehicle.If using a jack other than the oneprovided as original equipment with yourvehicle, make sure the jack capacity isadequate for the vehicle weight, includingany vehicle cargo or modifications.
Note:Passengers should not remain in thevehicle when the vehicle is being jacked.
Park on a level surface, set the parkingbrake and activate the hazard flashers.
1.Turn the engine off and block the wheelthat is diagonally opposite of the flattire using the wheel chock.Note: Lockthe manual hub on the wheel if thevehicle is a 4x4.
2.Remove the jack, jack handle, lugwrench and spare tire from thestowage locations.
3.Use the tip of the lug wrench to removeany wheel trim.
4.Loosen each wheel lug nut ½ turncounterclockwise, but do not removethem until the wheel is raised off theground.
F-250 and F-350 Single Rear WheelVehicles
1.Insert the hooked end of the jackhandle into the jack and use the handleto slide the jack under the vehicle.
2.Position the jack according to thefollowing guides:
Front (4x2)
Front driver side (4x4)
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ENGINE SPECIFICATIONS
6.8L V10 Engine6.2L V8 EngineEngine
413378Cubic inches
Minimum 87 octaneMinimum 87 octaneRequired fuel
1-6-5-10-2-7-3-8-4-91-5-4-8-6-3-7-2Firing order
Coil on plugCoil on plugIgnition system
0.039-0.043 inch (1.00-1.10mm)0.041-0.047 inch (1.04-1.20mm)Spark plug gap
9.2:19.8:1Compression ratio
Drivebelt Routing
6.2L Engines
6.8L Engines with A/C
6.8L Engines without A/C
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MOTORCRAFT PARTS
6.8L V10 engine6.2L V8 engineComponent
FA-1883FA-1883Air filter element
FL-820-SFL-820-SOil filter
BXT-65-650BXT-65-650Battery (standard)
BXT-65-750BXT-65-750Battery (optional)
HJFS-24FP/SP-509CYFS12FP/SP-526Spark plugs-platinum1
FS-104FS-104Seat filter
WW-2201-PWW-2201-PWindshield wiper blade
1For spark plug replacement, see an authorized dealer. Replace the spark plugs at theappropriate intervals. See Scheduled Maintenance (page 440).
Note:Replace the spark plugs with ones that meet Ford material and design specificationsfor your vehicle, such as Motorcraft or equivalent replacement parts. The customer warrantymay be void for any damage to the engine if such spark plugs are not used.
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