lock GEELY FC 2008 Workshop Manual

Page 377 of 419

Engine cover/automobile door
Engine cover
Adjustment
Engine cover/automobile door--Engine cover
 366  1. Check engine cover assembly.
Check whether the clearance of engine cover is in regulated
value shown in table.
2. Adjust engine cover assembly.
(a) Adjust engine cover assembly by loosening the hinge bolt at
the side of engine cover.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(b) Adjust engine cover assembly by turning the gasket.
(c) Adjust engine cover assembly by loosening three bolts of
engine cover locker.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m

Page 379 of 419

Engine cover/automobile door--Front automobile door 368 Name of parts Specification Amount Marked
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33Number of parts
68000147
68000162
68000149
Q1860610
68000159
67000157
Q32006
68000153
Q2580816
Q1860610
JQ2756316
67000123
Q1860610
68000145
Q2716319
67000132
68000144
Q2714216
68010050
Q2204816
67000107
68000141
68000160
62000479
62000025
62000024
Q1840820
68000163JQ1840816T1F31Q1400616
62000027
68010052
68000151Right front glass assembly
Seal tape of right front glass leading slot
Right front glass leading slot assembly
Hexagon flange face bolt
Exterior seal tape of right front door glass
Right exterior electric rearview mirror assembly
Hexagon flange face nut
Right front door locker organization assembly
Inner hexagon floriated raised countersunk head screw
Hexagon flange face bolt
Combination part of hexagon head self-tapping screw with flat gasket
Right front door glass lift assembly
Hexagon flange face bolt
Right front door board bracket
Cross slot plate head self-tapping screw
Right front small speaker cover assembly
Right front door control panel assembly
Freerson plate head self-tapping screw
Right front door inner defending board assemblyCombination part of cross slot plate head self-tapping screw with flat washerDoor light assembly
Right front door defender water curtain assembly
Right front door seal tape assembly
Right front door assembling assembly
Right front door upper hinge assembly
Hexagon flange face bolt (with step)
Hexagon flange face bolt
Front door limiter assembly
Hexagon flange face bolt
Combination part of hexagon head bolt with flat washer
Right front door lower hinge assembly
Right side door inner handle assembly
Right front door exterior handle assembly1
1
1
1
1
1
3
1
3
2
1
1
6
1
2
1
1
1
1
1
1
1
1
1
1
2
4
2
2
2
1
2
1M6 × 10
M6
M6× 18
M6× 10
ST6.3 × 16
M6 × 10
ST6.3 × 19
ST4.2 × 16
ST4.8 × 16
M8× 20
M8× 20
M8× 16
M8× 16

Page 381 of 419

Engine cover/automobile door--Front automobile door
8. Disassemble left front glass assembly [68000146]
Hint: insert the cloth in door steel board to prevent it from
scratching the glass.
(a) Turn the door glass until the bolts happens in repairing
hole.
(b) Disassemble two bolts and door glass.
Note: do not damage the door glass.
Hint: pull the door glass upwards to disassemble it.
9. Disassemble seal tape of left front glass guide slot
[68000161]
10. Disassemble left front door glass lift assembly
[67000122]
(a) Disassemble the joint.
(b) Disassemble six bolts and glass lift.
11. Spread lubricating grease on automobile body.
12. Disassemble left front door window glass guide
slot assembly [68000148]
Disassemble the screw and door framework rear lower bracket.
13. Disassemble left front door locker organization as-
sembly [68000152]
(a) Disassemble the joint.
(b) Disassemble connecting rod from exterior handle.
(c) Disassemble the bolt and screw.
(d) Use planetary socket wrench (T30) to disassemble three
planetary screws and door locker.
(e) Disassemble two screws and left front door locker organi-
zation driver.
14. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
lift assembly.
15. Disassemble left front door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and door key tank.
(b) Disassemble exterior handle from exterior handle pedestal.
(c) Use planetary socket wrench to disassemble the screw
and left front door exterior handle pedestal.
 370  16. Assemble left front door locker organization assembly [68000152]
(a) Use two screws to assemble left front door locker organization driver.
(b) Use planetary socket wrench (T30) to assemble three planetary screws and front door locker assembly.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolts and screws.
(d) Connect connecting rod to exterior handle.
(e) Connect the joint.

Page 383 of 419

Engine cover/automobile door--Front automobile door
Adjustment
Hint: the working procedure for right side is same as left side.
1. Check the clearance of left front door
(a) Check whether following data is in standard value.
2. Adjust the clearance of left front door.
(a) Use special tool to loosen hinge bolt at the side of automo-
bile body to adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge bolt at the side of automobile body to adjust
the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locking pedestal and use plas-
tic hammer to knock lightly locking pedestal to adjust its
position.
(d) Lock fixing screw of locking pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile bodyAt the side of
automobile door
 372 
At the side of
automobile door At the side of
automobile body

Page 385 of 419

Engine cover/automobile door--Rear automobile door
11. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
door locker.
12. Disassemble left rear door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle cover.
(b) Disassemble exterior handle.
(c) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle pedestal.
13. Assemble left rear door locker organization assem-
bly [68000191]
(a) Assemble left rear door locker organization driver and two
screws.
(b) Use planetary socket wrench to assemble left rear door
locker organization assembly and three screws.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolt.
(d) Connect the joint.
14. Assemble left rear door glass lift assembly
[67000124]
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble left rear door repairing hole cover.
(a) Assemble repairing hole cover on door steel board.
Hint:
z zz z
zWhen assembling repairing hole cover, pull out
connecting rod and joint from repairing hole cover.
z zz z
zAfter assembling repairing hole cover, connecting
rod and joint could not be bent or concaved.
z zz z
zAfter assembling repairing hole cover, it is neces-
sary to confirm the affixing situation of adhesive
tape.
 374 
Adhesive
tape

Page 387 of 419

Engine cover/automobile door--Rear automobile door
2. Adjust the clearance of left rear door.
(a) Loosen hinge screw cap at the side of automobile body to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge screw cap at the side of automobile door to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locker pedestal, and use plastic
hammer to knock lightly the locker pedestal to adjust its
position.
(d) Lock the fixing screw of locker pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile body
 376 
At the side of
automobile bodyAt the side of
automobile door
At the side of
automobile door

Page 388 of 419

Engine cover/automobile door--Trunk cover
Trunk cover
Adjustment
1. Check the clearance of trunk cover.
(a) Check whether following data is in standard value.
2. Adjust the clearance of trunk cover.
(a) If you want to make front and rear, left and right adjustment,
please loosen the bolt at first.
(b) If the front end of trunk cover needs to adjust vertically, please
increase or decrease the number of washers between hinge
and trunk cover.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Use the hammer and copper stick to knock lightly the locker
pedestal to adjust.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
 377 

Page 397 of 419

Exterior/inner trim board--Light fender
Light fender
Change
1. Disassemble locker core and pedestal of trunk.
2. Disassemble number plate light defender [68000107]
Disassemble four screw caps, then disassemble the defender.
3. Assemble rear logo assembly [61000019]
(a) Use white gasoline to clean the assembling surface of logo.
(b) Use heating light to heat defender and logo.
(c) Assemble the logo.
Note:do not heat logo excessively
2 Fixing clamp
 386 

Page 405 of 419

Automobile control system--Ignition switch and anti-versa lock key warning switch
Phenomenon
Ignition switch could not insert on any
positionPossible malfunction part
1. Ignition switch
2. Circuit of power supplyReference page
394
-
Automobile control system
Ignition switch and anti-versa lock key warning switch
Malfunction phenomenon table
Inspection
1. Check the ignition switch.
Check the conduction of ignition switch joint and terminal
If the conduction does not accord with the regulation, change
the switch.
2. Check the anti-versa lock key warning switch.
If the conduction does not accord with the regulation, change
the switch.
 394 
Position of switch Terminal connected by avometerRegulated situation
LOCK - Not conduction
ACC 1-3 Conduction
ON 1-2-3, 5-6Conduction
START 1-2, 4-5-6Conduction
Position of switch Terminal connected by avometerRegulated situation
OFF (key does not insert)- Not conduction
ON (key inserts)1-2 Conduction

Page 408 of 419

Anti-locking brake system ABS Brake distribution EBDElectrical schematic diagram--Anti-locking brake system ABS Brake distribution EBD 397 

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