GEELY FC 2008 Workshop Manual

Press bearing in input shaft with pressure machine liking that
shown in figure.
Note: adjust to bearing inner ring and put it into position
Assemble roller bearing, third gear and third gear synchro-
nizer loop liking that shown in figure, and assemble synchro-
nizer assembly by the direction in figure.
Transmission—Disassemble assembly
 180 

Assemble a new clip spring on input shaft.
Assemble roller bearing, and assemble third and forth
ssynchronizer assemble by the direction in figure, at this time,
assemble forth gear on input shaft.
Assemble fixting ball liking that shown in figure, and assemble
fifth gear stop gasket in input shaft by this ball.
Transmission—Disassemble assembly
 181 

Assemble clip spring with same method.
Assemble roller bearing, fifth gear, fifth gear synchronous loop
with same method above.
Assemble synchronizer assembly with pressure machine by
the direction in figure.
Press radial ball bearing in with pressure machine.
Transmission—Disassemble assembly
 182 

Press a new clip spring in input shaft by the direction in figure.
Press front tapered bearing in output shaft with method in
figure.
Note: make sure the bearing inner ring has been put into
position.
Press rear tapered bearing in output shaft with method above.
Note: make sure the bearing inner ring has been put into
position.
Transmission—Disassemble assembly
 183 

Press shift cover oil seal in with the method in figure, and the
distance from oil seal end surface to oil seal hole end surface
is 2.0-2.5mm after pressing it in.
Press in the other oil seal liking that shown in figure, and the
distance from oil seal end surface to oil seal hole end surface
is 0-0.5mm after pressing it in.
Assemble the gasket on shift guide shaft, and assemble dust-
proof cover in shift guide shaft, then assemble them on shift
cover.
Press a new clip spring on shift reverse shaft liking that shown
in figure.
Transmission—Disassemble assembly
 184 

Assemble two new fork shaft clip spring, and assemble inter-
locking pin in the position in figure.
Assemble two new fork shaft clip springs liking that shown in
figure.
Assemble first and second gear fork on fork shaft, and put
fork shaft in first and second gear cover, then assemble first
and second guide block, at the same time, tighten the bolts,
the torque is 16Nm.
Press elastic cylindrical pin in guide block liking that shown in
figure.
Transmission—Disassemble assembly
 185 

Assemble lubricating oil pipe liking that shown in figure.
Press a new fork shaft clip spring in third and forth gear fork
shaft liking that in figure.
Assemble reverse gear block and fork shaft clip spring liking
that shown in figure.
Assemble third and forth gear fork shaft in clutch shell body,
and assemble third and forth shift fork in gear cover slot and
tighten them.
Bolt torque is 16N•m
Transmission—Disassemble assembly
 186 

Assemble interlocking pin in reverse gear block liking that
shown in figure.
Assemble two connecting bolts on reverse gear swing arm
bracket liking that shown in figure, their torque is 17N•m, and
put the head of reverse gear block in corresponding hole of
reverse gear swing arm bracket.
Put the head of reverse gear swing arm in the slot between
those reverse gear shafts liking that shown in figure.
Assemble reverse gear fork, spring and fifth reverse gear guide
block on fifth reverse fork shaft, and put fifth reverse gear
pulling fork in fifth gear cover, then assemble them in clutch
shell.
Transmission—Disassemble assembly
 187 

Spread seal fastening glue on the bolts, and connect trans-
position swing lever and transposition swing lever shaft with
transposition cover with bolts, bolt torque is 16N•m
Assemble A gasket, spring, interlocking bracket and shift swing
lever on shift reverse shaft by the sequence in figure, then
press elastic cylindrical pin in the hole of shift swing lever, at
the same time, the distance from its end surface to hole should
be 0-0.5mm after pressing it in.
Press in a new clamp spring liking that shown in figure.
Take out oil with the method in figure, and assemble a new oil
seal in transmission shell body.
Transmission—Disassemble assembly
 188 

Assemble two axle shaft gears and their gaskets in differen-
tial shell by sequence, then screw two planetary gears and
their gaskets in differential shell, and put planetary gear shaft,
lastly, assemble a new elastic cylindrical pin liking that shown
in figure.
Assemble differential gear ring by the direction in figure, and
screw connecting bolts of differential.
Assemble speedmeter driving gear by the direction in figure.
Transmission—Disassemble assembly
 189