GEELY FC 2008 Workshop Manual

tioner group assembly.
45. Disassemble air conditioner central heating core
assembly.
(a) Disassemble the screw and pull out wind leading pipe.
(b) Disassemble two screws.
(c) Disconnect fixed claw and disassemble air conditioner
central heating core assembly.
46. Disassemble servo motor of module state flow
choke (automatic air conditioner).
Disassemble three screws and servo motor of module state
flow choke.
Air conditioner--Air conditioner central heating core assembly
 230 
Fixing claw
Fixing claw

47. Disassemble servo motor of air mixing flow choke
(automatic air conditioner).
Disassemble two screws and servo motor of air mixing flow
choke.
48. Disassemble air conditioner pipeline.
(a) Disassemble two screws and extending cover.
(b) Use planetary wrench (5.0mm) to disassemble two plan-
etary bolts and air conditioner pipeline.
(c) Disassemble two O-shape loops from air conditioner
pipeline.
49. Disassemble expansion valve.
(a) Disassemble expansion valve from air conditioner group.
(b) Disassemble two O-shape rings from air conditioner
pipeline.
50. Disassemble No.1 air conditioning heat sensitive
resistance.
51. Disassemble evaporator.
(a) Disassemble six screws and air conditioning group parts.
(b) Pull out evaporator.
52. Disassemble central heating core.
Disconnect fixed claw and central heating water pipe defend-
ing cover, then pull out central heating core.
Air conditioner--Air conditioner central heating core assembly
Fixing
claw
 231 

Air conditioner--Air conditioner central heating core assembly
53. Assemble expansion valve.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on expansion valve.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Assemble expansion valve on evaporator.
54. Assemble air conditioner pipeline.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on air conditioner pipeline.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Use planetary wrench (5.0mm) to assemble air conditioner
pipeline with two planetary bolts.
Torque: 3.5 N
x xx x
xm
(c) Assemble two screws and extending cover.
55. Assemble panel framework body assembly
Assemble panel strengthening beam and five bolts.
56. Assemble lower assemble bracket of panel
framework.
Assemble lower assemble bracket of panel framework, screw
cap and bolt.
 232 

57. Assemble control cable of air mixing flow choke
(manual air conditioner).
(a) Connect control cable of air mixing flow choke to air condi-
tioner control assembly.
(b) Set up drag arm at “MAX>COOL” position.
(c) Assemble inner pull cable terminal to control lever.
(d) Press down lightly the fixed clamp of pull cable by the ar-
row direction in left figure, then assemble exterior pull cable
to fixed clamp.
Air conditioner--Air conditioner central heating core assembly
Connection Clearance Wrong
 233 
Hint:Operate temperature control lever, check whether the control lever keep silent and does
not return at the position of “MAX.COOL” and “MAX.HOT”.
(e) Disassemble control cable of air mixing flow choke from air conditioner control assembly.
58. Assemble upper panel assembly.
59. Assemble air conditioner control assembly.
60. Assemble helix cable.
61. Assemble steering wheel.
62. Check whether the steering wheel position is right.
63. Check horn button assembly.
64. Assemble horn button assembly.
65. Check SRS warning light.
66. Assemble refrigerant No.1 low pressure hose.
(a) Spread Refrigerant oil on new O-shape loop and assemble
it on hose.
(b) Assemble refrigerant No.1 low pressure hose and fixed
clamp.
Hint:After installation, check the fixed situation of
pipeline fixed clamp claw.
67. Assemble refrigerant liquid pipe A.
(a) Spread Refrigerant oil on new O-shape loop and assemble it on hose.
(b) Assemble refrigerant liquid pipe A and fixed clamp.
Hint: After installation, check the fixed situation of pipeline fixed clamp claw.
68. Add cooling water.
69. Heat the engine.
70. Check whether the cooling water leaks.
71. Fill the refrigerant, regulated quantity: 660 ± 10g.
72. Check whether the refrigerant leaks.

Air conditioner--Compressor assembly
Compressor assembly
Change
1. Disassemble radiator cover.
2. Reclaim HFC-134a(R134a)
3. Disconnect refrigerant No.1 low pressure hose.
(a) Disassemble the bolt from compressor and electromag-
netic clutch assembly and disconnect refrigerant low pres-
sure hose.
(b) Disassemble O-shape loop from refrigerant low pressure
hose.
Note: after disassembling the pipeline, it is necessary
to cover the joint to prevent humidity or dust from
entering in system.
4. Disconnect refrigerant No.1 high pressure hose.
(a) Disassemble the bolt from compressor and electromag-
netic clutch assembly and disconnect refrigerant high pres-
sure hose.
(b) Disassemble O-shape loop from refrigerant high pressure
hose.
Note: after disassembling the pipeline, it is necessary
to cover the joint to prevent humidity or dust from
entering in system.
5. Disassemble right bottom defending cover of engine.
6. Disassemble driving belt.
7. Disassemble compressor and electromagnetic
clutch.
(a) Disconnect the joint.
(b) Disassemble three screws and electromagnetic clutch.
8. Check the Refrigerant oil.
 234 
When upgrading compressor assembly, it is necessary to reclaim the refrigerant in system at first.
Refrigerant oil quantity added by new compressor should be calculated by following formula.
Refrigerant oil standard quantity of new compressor:
(Inner Refrigerant oil quantity of new compressor:60 ± 10ml)-(Inner discharged Refrigerant oil quantity
of old compressor)=(Refrigerant oil quantity consumed by the system when changing)
Note:
zWhen checking the Refrigerant oil quantity, please refer to the notes on page 206.
zFor there is some Refrigerant oil in automobile pipeline, if some Refrigerant oil is not discharged
when assembling new compressor, this will incur the Refrigerant oil in system is too much to make
the system heat exchange become bad and air conditioning become invalid.

Air conditioner--Compressor assembly
zIf Refrigerant oil quantity in the disassembled old com-
pressor is too little, check whether the system leaks Re-
frigerant oil.
zOnly could use 100PG Refrigerant oil.
9. Assemble compressor and electromagnetic clutch.
(a) Assemble compressor, electromagnetic clutch and three
bolts.
Torque: 24.5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Connect the joint.
10. Assemble driving belt.
11. Assemble refrigerant No.1 high pressure hose.
(a) Disassemble the cover on pipeline joint.
(b) Spread Refrigerant oil on new O-shape loop and assemble
it on No.1 refrigerant high pressure hose.
Refrigerant oil: 100PG
(c) Connect No.1 refrigerant high pressure hose to compres-
sor and electromagnetic clutch and assemble the bolts.
Torque: 9.8 N
⋅ ⋅⋅ ⋅
⋅m
12. Assemble refrigerant No.1 low pressure hose.
(a) Disassemble the cover on pipeline joint.
(b) Spread Refrigerant oil on new O-shape loop and assemble
it on No.1 refrigerant low pressure hose.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect No.1 refrigerant low pressure hose to compres-
sor and electromagnetic clutch and assemble the bolts.
Torque: 9.8 N
⋅ ⋅⋅ ⋅
⋅m
13. Fill the refrigerant (referring to page 221).
Regulated quantity: 660 ± 10g
14. Heat the engine.
15. Check whether the refrigerant leaks.
 235 

Air conditioner--Condenser AssemblyCondenser AssemblyInspection on the automobile1. Check the Condenser Assembly.(a) If the radiating fins of condenser assembly are dirty, wipe it with water and blow it to dry with com-
pressed air.
Notice: Do not damage the radiating fin.
(b) If the radiating fin is curved, repair it with gad screw driver or pliers.2. Check whether the Condenser leaks.(a) Use leakage detector to check whether the Refrigerant leaks at the joint of the pipelines.
(b) If it leaks, check the fastening torque of joint part.Overhaul1. Disassemble the radiator cover assembly.
2. Recycle the HFC-134a(R134a)
3. Disassemble the Refrigerant liquid pipe A.(a) Disassemble the bolt from the condenser assembly and
disconnect the Refrigerant liquid pipe A.
(b) Disassemble the O-shape ring from the Refrigerant liquid
pipe.
Notice: The pipeline should be covered immediately
to prevent damp or dust from getting into the system.4. Disassemble the Refrigerant NO.1 high pressure
hose.(a) Disassemble the bolt and the Refrigerant NO.1 high pres-
sure hose from the condenser assembly.
(b) Disassemble the O-shape ring from the Refrigerant high
pressure hose.
Notice: The pipeline should be covered immediately
to prevent damp or dust from getting into the system.5. Disassemble the condenser assembly.(a) Disassemble those two bolts and the bracket on water tank. 236 

Air conditioner--Condenser Assembly(b) Disassemble two bolts.
(c) Pull the component on the top of water tank assembly back
to disassemble the condenser assembly.6. Disassemble the drier(a) Use 10mm hexagon wrench to disassemble the cover and
filter core from regulator.
(b) Disassemble two O-shape rings from the cover.
(c) Use the acutilingual pliers to disassemble the drier.7. Assemble the drier.(a) Use the acutilingual pliers to assemble the drier.
(b) Put the O-shape ring in the cover.
(c) Spread freezing lubricant at the connecting part between
the O-shape ring and the cover.
Refrigerant oil: 100PG
(d)Use the 10mm hexagon wrench key to assemble the cover
to condenser assembly.
Torque: 12.3 N⋅ ⋅⋅ ⋅
⋅m8. Assemble condenser assembly.
9. Assemble Refrigerant NO.1 high pressure hose.(a) Disassemble the cover from the tie –in of the pipe.
(b) Daub enough Refrigerant oil to lubricate at the connecting
part between the O-shape ring and the cover.
Refrigerant oil: 100PG
(c) Use the bolt to connect Refrigerant high pressure hose
with condenser assembly.
Torque: 5.1 N⋅ ⋅⋅ ⋅
⋅mInner hexagon
socket wrench
Adjuster 237 

Air conditioner--Condenser Assembly10. Assemble the Refrigerant liquid pipe A.(a) Disassemble the cover from the pipeline joint.
(b) Assemble the O-shape ring to the Refrigerant liquid pipe
A.
(c) Spread enough Refrigerant oil to lubricate at the conencting
part between the O-shape ring and the cover.
Refrigerant oil: 100PG
(d) Use the bolt to connect the Refrigerant liquid pipe A with
condenser assembly.
Torque: 5.4 N⋅ ⋅⋅ ⋅
⋅m11. Fill with Refrigerant.Regulated quantity: 660 ± ±± ±
± 10g12. Warm the engine.
13. Check whether the Refrigerant leaks. 238 

Supplemental restraint system--Note
Note:
zWhen making repair, please make malfunction diagnosis by the flash light and malfunction diagnosing device
according with the method regulated in this operation manual at first, at the same time, it is necessary to check
whether there is any malfunction code before disassembling battery wire.
zForbid disassembling or repairing at any non-appointment repair station
zDo not assemble any safety lever or bumper at the front of automobile, this will influence the performance of this
airbag.
zPeople for repairing, disassembling and assembling should be trained specially.
zWhen disassembling steering wheel assembly, it is necessary to make steering wheel right, only this could disas-
semble steering wheel assembly and make helix cable locate correct position, or it will damage helix cable assembly.
zECU matches with the technical parameter of electric system, forbid using the SRS parts of other automobiles, at
the same time, it is necessary to use new product to replace any part.
zWhen repairing automobile (especially electric welding), it is necessary to close key switch, and it is best to cut off
the anode of battery.
zAfter unfolding airbag, safety airbag assembly and helix cable assembly should be changed completely.
zWhen disassembling or carrying airbag assembly, trim cover should face the upside; safety airbag assembly
could not superpose directly to avoid make wrong explosion and make any accident.
zThe inner malfunction of controller (ECU) could not repair, if it happens any malfunction, change it.
zSafety airbag assembly should be stored in the environment whose temperature is lower than 40C, relative humid-
ity is lower than 75% and is apart from electromagnetic interruption.
zForbid disassembling the airbag assembly and gas generator in it.
zForbid connect AC or DC with over 20V with ECU to avoid damage.
Supplemental restraint system
Note
Warning:
zThis product is the SRS (supplemental restraint system) equipped by JILI “YUANJIN vision” type automobile, when
the automobile frontal face is impacted heavily, this product could reduce the possible hurt for driver and passen-
ger at the front seat, but this product could not replace the safety belt. For SRS is supplemental restraint safety
system, the driver should tie safety belt. This product is single-point electronic dual-airbag system whose charac-
teristic is that all sensors and control circuits are assembled in control box and gas maker is protechny. At the
same time, this product accords with the enterprise standard “Automobile safety airbag equipment” (Q/JL001—
2001) to product.
zIn repairing process, if it does not accord with correct operation sequence to operate, SRS might happen the
accidental explosion to make heavy accident. If repair does not accord with correct procedure, even if repair does
not incur accident, SRS might disable when automobile happens accident, for example, it could not explode by
the requirement. So, when making repair (including disassembling, assembling, checking or changing any part),
it is necessary to operate by correct sequence regulated by repair manual.
zIt is necessary to confirm following works before repairing: 1. Put the ignition switch at “OFF” state. 2. Disconnect
the cathode connection of battery, and make repair after waiting for 60s. In addition, disassembled cathode
should be twisted by insulating tape to insulate. (Capacitor in ECU could keep some electric power after battery
is cut off to unfold safety airbag in some time. So, when making maintenance, if it does not wait for some time
before operating, it might incur heavy hurt accident for wrong expansion of safety airbag.)
zDo not put the parts of SRS directly under the insulation of hot air or flame.
 239