GEELY MK 2008 Workshop Manual

III. Removal and installation of instrument panel1. Disconnect the negative terminal of storage battery
2. Remove the instrument panel trim panel sub-assembly
a. Loosen 7 clips;
b. Disconnect the connector and unfasten the trim panel.
3. Remove the instrument cluster trim panel sub-assembly
a. Unfix the clamp;
b. Loosen 10 clips and unfasten the trim panel.Steering column upper cover
Steering column lower cover
Auxiliary fasia
console bodyCupholder Instrument cluster trim panel Glove compartment assy Instrument panel
lower housing assyInterior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel6-12Left Combination switchRight
Combination
switch
7 clips
10 Clips

Interior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel6-134. Remove the instrument cluster assembly
a. Unfasten 4 screws;
b. Disconnect the connector and unfasten the instrument cluster
assembly.
5. Remove the glove compartment assembly
a. Detach the glove compartment assembly by pressing the top
releaser;
b. Pull the glove compartment upward and then take it out.
6. Remove the right front pillar trim panel
Unfix 2 clamps by use of a screwdriver and then unfasten the right
front pillar trim panel.
Tips:
Protect the trim panel from damage by wrapping the sharp end of
screwdriver up with adhesive tape before operation.
7. Remove the left front pillar trim panel
8. Disconnect the right airbag connector
9. Remove the instrument panel sub-assembly
a. Unfix 6 screws <D>, <H> and 2 bolts <B>;
b. Unfix the screw <A>
c. Loosen 8 clips;
d. Disconnect the connector;2 clips
Clip
8 clips
Clasp

6-14 e. Pull the instrument panel sub-assembly backward and then take it out.
10. Remove the instrument panel lower housing assembly
Loosen 6 clasps and then pull the lower housing assembly out.
11. Remove the radio set assembly with bracket
a. Unfix 4 screws;
b. Disconnect the connector and then unfasten the radio set
assembly with bracket.
12. Remove the horn button assembly
13. Remove the steering wheel assembly
14. Remove the steering column upper cover assembly
15. Remove the steering column lower cover assembly
16. Remove the cupholder
17. Remove the auxiliary fasia console assembly
a. Unfix 3 screws;
b. Unfix 3 clips by use of a clip remover and then unfasten the
auxiliary fasia console assembly.6 clasps
2 clamps
2 clipsInterior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel

6-1518. Remove the auxiliary fasia console trim panel
Unfix 6 clips and then unfasten the auxiliary fasia console trim
board
19. Remove the instrument panel lower housing assembly
a. Unfix 2 nuts <I> and <J>, 2 bolts <B> and 3 screws <C>
<F> <H>;
b. Unfix 16 clasps;
c. Unfasten the lower housing assembly.6 clips
16 claspsInterior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel

Chapter 6 WindshieldI. Component ViewRight front bady
pillar upper trim
Front windscreen seal-
ing strip
Left front body pillar
upper trim
Vent cover seal
Left vent cover assy.Left front wiper rocker arm assy.
Right vent cover assy. Right front wiper
rocker arm Assy.Polyurethane adhesive sealantFront windscreen stopInside rearview mirrorLeft Sun Visor assy. Right Sun Visor assy.
Sun Visor holder Sun Visor holderCeiling trim Roof handle assy.6-16Glasses box assembly
(without moonroof)Interior & Exterior Trim and Accessory -Windshield

6-17II. Install and replace windscreen glass1. Remove the rearview mirror assy.
2. Remove the cover assy.
a. Unfasten two bolts on the wiper and remove the wiper assy.
b. Remove bolts and clips from vent cover, and take down the left portion of the cover.
c. Remove the right part of the board.
3. Remove the exterior sealing strip of the windscreen glass.
a. As per the drawing, cut the sealing strip with a knife;
Attention:
Avoid damaging the car body.
b. Tear away the sealing strip.
4. Remove windscreen glass
a. Guide iron wire through inner side right car body and glass;
b. Fasten a wood block or article of similar function to both ends
of the wire;
(Tips: Stick a protective film on the exterior surface to avoid
it being scratched)
c. Draw the steel wire and cut the polyurethane adhesive sealant;
d. Remove the stop block;
e. Use a rubber cupule to detach the glass.
Attention:
1. When detaching the glass, be careful not to scratch the paint
or the inner and outer trims;
2. When removing the glass, leave as much as possible
polyurethane adhesive sealants.
5. Clean the windscreen glass;
a. Use drawknife to remove the remaining stop block and
polyurethane adhesive sealant;
b. Use clean gasoline to clean outer race of glass.
Attention:
Do not touch the glass surface after cleaning.
6. Install the stop block of windscreen glass (II)
(1) Clean the mounting position of stop block for glass;
(2)Install two new stops (with pressure sensitive adhesive) onto the glass.cut
cut
stopper
High-carbon steel wire
Safety pad
Protective beltInterior & Exterior Trim and Accessory -Windshield

Interior & Exterior Trim and Accessory -Windshield6-187. Install stop block of windscreen (I)
As per the drawing, install two new stops onto the car body.
8. Install the polyurethane adhesive sealant onto the windscreen
Apply primer onto the mounting portion of polyurethane adhesive sealant for windscreen glass.
Attention:
3 minutes for adhesive drying
Once opened, the adhesive can not be used anymore.
Do not apply too much adhesive.
9. Install the seal for windscreen
(1)Apply primer G on glass edge and touching surface using brush or sponge;
(2)Install the sealing strip for windscreen.
10. Install windscreen
(1)Clean and tidy the car body contact surface;
a. Cut the polyurethane adhesive sealant on the contact surface
with a knife and clean it.
(Tips: Leave as much as possible polyurethane adhesive
sealant.)
b.Clean the contact surface using cloth wetted with detergent.
(Tips: Even though all the polyurethane adhesive sealants
are removed, the car body yet has to be cleaned.)
(2)Place glass
a. Use rubber cupule to place the glass at a proper position;
b. Check whether the contact surface around the glass is
smooth;
c. Put reference marks between glass and car body.
Attention:
Check whether the stop block is well glued on car body and
whether it is correctly positioned.
(Tips: When using the original glass again, check and
correct the position of reference marks.)
d. Detach glass
(3)Use a brush to apply primer M on the exposed parts of car
body.
Attention:
It takes three minutes for primer drying;
Once opened, primer M can not be used anymore;
Avoid daubing primer onto the adhesive.Mark
Primer M
Primer MWrongCorrect
Adhesive

Interior & Exterior Trim and Accessory -Windshield6-19 (4) Use a brush to apply primer M onto the glass edge and contacting parts.
(5) Add the polyurethane adhesive sealants
a. Prepare a sealing gun with sleeve;
b. As per the drawing, use the gun to apply the polyurethane adhesive sealants around the glass.
(6) Install glass
a. Use cupule to place glass and align with the reference marks and press it gently along the edge.
b. Press the front surface of glass gently so that it comes to tight contact with the frame.
c. Use a scraper to clean the remaining polyurethane adhesive sealants.
(7) Inspect leakage and service
a. Leakage test will be carried out after the polyurethane adhesive sealants are fully solidified.
b. Use the polyurethane adhesive sealants to seal up all the leaking areas.

Chapter 7 Rear Window Glass (with Defrosting Heater Wire)II. Removal and Replacement of Rear Windscreen Glasses Tip:
Installation is basically the reverse of removal and different operation(s) in the process of installation, if any,
will be pointed out specifically.I. Component ViewRear right roof handleRoof trim
Rear windscreen stopperRear windscreen weather strip
Rear right C-pillar trim
Windscreen glass
weather stripHight mounted brake light assembly
Rear shelf trim Rear left C-pillar trim rear windscreen glass Rear left roof handleInterior & Exterior Trim and Accessory -Rear Window Glass (with Defrosting Heater Wire)6-20

Interior & Exterior Trim and Accessory -Rear Window Glass (with Defrosting Heater Wire)6-211. Remove the assembly of rear seatback; (Refer to "Removal and Installation of Seat")
2. Remove the interior decorative components of vehicle top; (Refer to "Removal and Installation of Interior
Decorative Components of Vehicle Top" )
3.Remove the upper decorative plate at the right-rear enclosure;
(Refer to "Removal and Installation of Interior Decorative Com-
ponents at side enclosure" )
4.Remove the assembly of high-level brake light;
(Refer to "Removal and Installation of Interior Decorative Com-
ponents at side enclosure" )
5. Remove the assembly of trunk shelf;
(Refer to "Removal and Installation of Interior Decorative Com-
ponents at side enclosure" )
6. Remove the exterior seal belt of rear window glass;
(1) Cut apart the seal belt with knife;
Tips:
Do never damage the vehicle body with knife.
(2) Pull off the cut seal belt by hand, and remove it.
7. Remove the rear window glass.
(1) Let the steel wire go through the vehicle body and the glass;
(2) Secure the wire at two ends with wood-block-kind-of objects;
(Tip: attach the protective film to the exterior surface to prevent
scratch)
(3) Pull the steel wire, and cut off the polyester urethane sticking/
sealing materials around the glass;
(4) Remove the stopper;
(5) Remove the glass with the rubber extraction.
Tips:
Separate the glass carefully to prevent scratch on paint or
interior/exterior upholsteries;
Leave as much polyester urethane sticking/sealing materials
as possible on the vehicle body during the removal of glass.
8. Clean the rear windscreen;
(1) Remove the remained stopper, waterproof layer and polyester
urethane sticking/sealing materials with the scraper;
(2) Clean the exterior glass ring with uncontaminated petroleum.
Tips:
Keep off the glass surface after cleaning it.slotslot
cut
cut
stopper
steel wire