wire HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

REAR MOUNT
20. Remove the rear mount bracket and rear mount.
12 x 1.25 mmReplace.
REAR MOUNT BRACKET12 x 1.25 mmReplace.
21.
14 x 1.5 mmReplaco.
Place a jack under the engine block in the area
shown,
?*
JACK.UP POINT
17-33
22. Jack up the engine and tilt the engine back until the
transfer assembly is lowered approximately 40 mm
(1.57 in).
Note these items when tilting the engine:
. Check that the wire harnesses, hoses and pipes
are not caught by any surrounding parts.
. Do not tilt the engine more than necessary.
ASSEMBLY
Remove the stiffener olate.
NOTE: Some stiffener plate mounting bolts a.e also
used as gearbox mounting bolts. The gearbox will
tilt to the side when these bolts are removed.
(cont'd)
.Lower approximately'40 mm (1.57 in)
STIFFENER PLATE
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Front Suspension
Knuckle/Hub Replacement (cont'dl
1.Loosen the wheel nuts slightly.
Raise the front of the vehicle, and make sure it is
secu.ely supported.
Remove the wheel nuts and wheel.
SPINDLE NUT24 x 1,5 mm245 N.m (25.0 kgf.m, 181 lbtft)Replace.
Raise the locking tab on the spindle nut, then remove
the nut.
Remove the brake hose mounting bolts.
BRAKE HOSE MOUNTING BOLT8 x 1.25 mm22 N.m {2.2 kgt m, 16 lbtft)
CALIPER MOUNTING BOLTS12 x 1.25 mm108 N.m (11.0 kgl.m, 80 lbl.ft)
Remove the caliper mounting bolts, and hang the
caliper assembly to ona side. To prevent damagg to
the caliper assembly or brake hose, use a shortpiece of wire to hang the caliper from the undercar-
riage.
18-10
7. Remove the 6 mm brake disc retaining screws,
6 mm BRAKE DISCRETAINING SCREWS9.8 N.m(1.0 kgl.m,7.2 lbf.ftl
8.
8 x 1.25 mm BOLTS
Screw two 8 x 1.25 mm bolts into the disc to push it
awav from the hub. Turn each bolt two turns at a
time to prevent cocking the disc excessively,
Remove the brake disc from the knuckle.
Check the front hub for damage and cracks.
11. Remove the wheel sensor from the knuckle (for
vehicles with ABS). Do not disconnect the wheel
sensor connector.
9.8 N.m(1.0 kgf.m,7.2 tbttrl
MOUNTINGBOLTS9.8 N.mlr.0 kgf.m, ?.2lbf.ftl
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Front Suspension
31.
Knuckle/Hub Replacement (cont'dl
Wash the knuckle and hub thoroughly in high flash
point solvent before reassembly,
Press a new wheel bearing into the knuckle using
the old b6aring, a plate. the special tool, and a
press. Place the wheel bearing on the knuckle with
the pack seal side facing (metal color) toward the
inside. Be careful not to damage the sleeve of the
Dack seal.
DOUBLE LIP SEALIBLACK COLORI
SUPPORT BASE0?965 - SD90t00
33. Install the circlip securely in the knuckle groove.
35. lnstall the hub on the knuckle using the specialtools
shown and a hydraulic press. Be careful not to dis-
tort the splash guard.
ORIVER077irg - 0010000
SPLASH GUARO
lnstall the knuckle in the reverse order of removal,
and pay particular attention to the following items:
. Be careful not to damage the ball joint boots
when installing the knuckle.
r Torque a\ mount
g hardv{are to ths speci{ied
torque values,
o Torque the castle nuts to the lower torque speci
fications, then tighten them only iat enough to
align the slots with each pin hole. Do not align
the castle nut by loosening.
a lnstall new cotter pins on the castle nuts or hex
nut after torquing.
. Avoid twisting the sensor wires when installing
the wheel sensor.
. Before installing the brake disc, clean the mating
surfaces of the front hub and the inside of the
brake disc.
. Before installing the spindle nut, apply a small
amount of engine oil to the seating surface oJ the
nut. After tightening, use a drift to stake the spin-
dle nut shoulder against the driveshaft.
. Before installing the wheel. clean the mating sur-
face of the brake disc and the inside of the wheel.
. Check the front wheel alignment, and adjust it if
necessary {see page 18-4).
scREws5 N.m 10.5 kgl m, 4 lbl'tt)
CIRCLIP
34. Install the splash guard and tight€n the screws.
18-14
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'1.
Lower Ball Joint Replacement
Remove the knuckle (see page 18-10).
Remove the boot by prying the set ring off.
Check the boot for deterioration and damage. and
replace it if necessary.
lnstall the special tools on the ball joint, and tighten
the castle nut.
BAII JOINT BEMOVER BASE07JAF - SH2oe00
Position the special tools over the ball joint as
shown. then set the assembly in a vise. Press the
ball joint out of the knuckle.
Place the ball joint in position by hand.
Install the special tools over the ball joint as shown,
then press the balljoint in.
BAII JOINT INSTAL1IR BASE
7.
8AI.I JOINT REMOVEN/INSTALLER
BALL JOINT HOUSING SURFACE
18-15
8. Install the ball joint boot and set ring using the spe-
cial tool {see page 18-16}.
Install the knuckle in the reverse order of removal.
and pay particular attention to the following items:
. Be careful not to damage the ball joint boots
when installing the knuckle.
. Torque all mounting hardware to the specified
toroue values.
a Torque the castle nuts to the lower torque speci-
fications, then tighten them only far enough to
align the slot with the pin hole. Do not align the
castle nut by loosening.
. Install new cotter pins on the castle nuts after
IOrqurng.
Avoid twisting the sensor wires when installing
the wheel sensor.
Before installing the brake disc, clean the mating
surfaces of the front hub and the inside of the
brake disc.
Before installing the wheel. clean the mating sur-
face of the brake disc and the inside of the wheel.
Check the front wheel alignment, and adjust it if
necessary (see page 18-4).
o
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Rear Suspension
Hub Bearing Unit Replacement (cont'd)
12, Press the wheel bearing inner race from the hub
using the tools, a bearing separator, and a press.
HUB DIS/ASSEMBLY TOOL07965 - SA50100
BEARINGSEPARATOR0 -,t 1/2 in {0 - 11i1.3 mml(Commercially qvailable)
13. Remove the 12 mm flange bolts.
HUB BEARING UN]T O.RING
14. Remove the hub bearing unit from the backing
plate.
15. Install a new O-ring on the hub bearing unit.
FLANGE BOLTS10 x 1.25 mm64 N.m (6.5 kgf.m, 47 lbf.ftl
16. Install the hub bearing unit on the backing plate.
18-22
't7.Install the hub bearing unit onto the rear hub using
the special tools and a press.
DRIVERATTACHMENT,60 mm07LAO - SM40100
Prcss
+
DRIVER07749 - 0010000
BEARING
18. Install the backing plate/hub
trailing arm.
FLANGE BOLTS12 x 1.25 mm103 N.m 110.5 kgf'm,75lbfft)
bearing unit on the
19. Install the hub bearing unit in the reverse order of
removal, and pay particular attention to the follow-
ing items:
. Before installing the spindle nut, apply a small
amount of engine oil to the seating surface of the
nut, After tightening, use a drift to stake the spin-
dle nut shoulder against the driveshaft.
. Avoid twisting the sensor wires when installing
the wheel sensor,
. Fill the brake reservoir and bleed the brake sys-
tem {see section 19).
. Adjust the parking brake (see section 191.
. Check the rear wheel alignment, and adjust it if
necessary (see page 18-4).
REAR HUB
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Circuit Diagram
UNDFS I]OOD FISAFELAY 8OXCbsod: &rrc ped. deprelled
wHT/GrN -tjF GFrlrr'vril
GNITION
*oJG\'*"\€F*,-
UNDER-HOOD A8S FUSE/FELAY BOX3P CONNECTOR (O number)
t_--t l-|ll'"1
UNDER.HOOO A8S FUSE/RELAY BOX2P CONNECTOF (! numbor)
EFIAKE SWITCH CONNECTOR
l€-4| 1 txl2 |
f s a'lLr--'--.----1
UNDER,DASH FUSFJRELAY BOX20P CONNECTOR (O number)M-OD U LATOR UN IT CON N ECTOR
ll3 2ir I
{tT6TsF}
!]q:]j_1,
MP MOTOR CONNECTORnumber)
ATi)
PU
UNDER-DASH FUSE/RELAY BOX18P CONNECTOR (E number)
(tr
ASSEMBLY 5P CONNECTOR
----.4-l1)/l3l/l5l
356J89
10111213,/ 115 ,/19
123456
910'1213|i4 /718
19-32
Wire side ol female lerminals
Terminal side oJ lemale terminals
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ABS CONTROL I.]NII {NBK)
Gil
SEFVCE CHEC(STOP
-[rf$-n*'"[m;] t
ra
G2t
rlr*r"t_._*hr;c, ------ r"-!cc
-
Pf:-tL
t=
#
J*tt-
-
55
V-
,ln l'? g,l,BFN+BsN-,| Br(--o-.8:
Y G101cr02
WIT/BLIJ
,r-,,..J A ^ l0lTA L M|; i trr cor'hrEcroF 'r6P)
8LK
4c1013,402
tG2,
Lffi-
_-- -.^ PMR,
t!94
.,._ PCOM,
9
GRN/8I(x
,,-:gLTpliirn
Ilcrom.:C, IRE^R4iq!AGFNmL---l
BLr( -l
eli -.1
BtK-L,-ry
ABs coNTRoL uNrr 26p coNNEcroR 9E-FY!!(o;fib;;; -- coNNF
e -rlr z :ltl,/ a ,18 e tol/ 12li3l I'
| | 4 1 5 16)17 V I1s V l2' VIIU)4 p91ffi
ABS coNTRoL uNrr 22p coNNEcroR QAIA.Li-;;i,;;) -- coNNE
T
t,*---;T- =l------5o ril mtTlI r, / , | #l,'2 -14 i7 19 -)1 .221 | | ,z
Wire side of lemale terminals
)E CHECK:CTOR (2P)
,f
'97
FRO
TermmateINKcroR (16P)
?'--"r""""-./ 6 ,/ 8\
F{ c7
HEEL SENSOR CONNECTOR
model '98-99 models
NT/ REAR FRONTI RIG-HT-REAR
iTtl /J r lz !\
nal side ol Terminal side olterminals male terminals
LEFT.REAR/nf'\1./ 1F
r .4-;1V L:JTerminal side ollemale terminals
19-33
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ABS Control Unit Terminal Arrangement
ABS CONTROL UNIT 26P CONNECTOR
Wire side of female terminals
TeiminalnumbelWiiecolorTerminal3ignTeiminalnamglDescription
Voltrge
tdminalsCondhions(lgnition Switch ON llll)Output voltago
1GRNn/VHTPCOM(Primary
common)
Power source for the solenoidvalve and pump motor.1-GNDON6
ONOV
OFFAC:3-6V
2BLI(WHTSCOM(Secondary
common)
Power source for the solenoid2-GNDOFF
lConnect the SCS seNice] connector IApprox.3 V
BLVBLU(lgnition 2)Detects ignition switch 2signal. (System activate signal)3-GNDBattery Voltage
4BLUA/ELRRO(Rear-right 0)Detocts right-rear wheelsensor srgnat.When the wheel isturned at 1 turn/second.
53 mV or above ondigitaltester (ACrange) {Beference)150 mvtrp or aboveon oscilloscope
GRYRLO(Rear-left 0)Detects left-rear wheel sensorsrgnat.6-19
8GRNFRO(Fronr-right 0)Detects right-front wheelsensor signal.8-21StopsApprox.2.5 VSTOP
{Stop)Detects bfake switch signal.(Prevents unnecessary ABS operation)9-GNDBrake pedal pressed.Battery Voltage
Brake Dedal released.OV
10BRN^/VHTFLO(Front-left 0)
Detects left-front wheel sensorsrgnal.
10-23
When the wheel isturned at 1 turn/second.
53 mV or above ondigitaltester lACrange) (Reference)
150 mvpp or aboveon oscilloscope
StopsADprox. 2.5 V
YELRL-oUT(Rearleft outlet)
Drives left-rear outlet solenoid12.GNDONONOV
OFFAC:3-6V
13RED^/vHTRR.IN(Rear-right
inlet)
Drives right-rear inlet solenoid13.GNDOFF
lConnect the SCS service\ connector IApprox. 3 V
14WHT/GRNB1(Baftery 1)Power source for the solenoidvalve and pump motor.14.GND
Every timeBattery Voltage82(Battery 2)Power source for the solenoidvalve and pump motor.15-GND
16BLKGND2(Ground 2)Ground for the ABS controlunit.16-GNDBelow 0.3 V
't7GRN/YELRR1(Rear-right 1)Detects right-rear wheelsensor signal.'t7 -4
When the wheel is turnedat l turn/second,
53 mV or aboveon digitaltester(AC range)(Reference) 150mVp-p or aboveon oscilloscope
19LT BLURL1(Rearieft 1)Detects left-rear wheel sensorsignal.19-6
GRN/BLKFR1(Front-right 1)Detects right-front wheelsensor srgnat.21-8
23GBN/ORNFL1{Front-left 1}Detects left-front wheel sensorsagnal.23-10StopsApprox. 2.5 V
REDRLI N(Rear-left inlet)
Drives left-rear inlet solenoid
25,GND
ON
=
-9ONOV
AC:3-6V
OFF
/Connect the SCS service] conneclor IApprox. 3 V
26BLKGND3(Gtound 3)Ground tor the ABS controluntI.26-GNDBelow 0.3 V
19-34
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ABS CONTROL UNIT 22P CONNECIOR
Wire side ol lemale terminals
TerminalnumDerWirecolorTerminal 3i9nTerminal nameDescription
Voltage
Conditions(lgnition Switch ON (ll)lOutput voltagetominals
1RED/BLUFR-IN(Front-right
inlet)
Drives right-front inletsolenoid valve.
1-GND.9otur
ONIONOV
OFFAC:3-6V
OFF
lconnect the SCS servicel
connedor lApprox.3 V
BRN(Service checksignal)
Detects service check signal(Diagnostic trouble codeindication)4.GND
SCS service connectorconnected.OV
SCS service connectordisconnected.Approx. S V
7BLU/RED(Warning
ramp)
Drives ABS indicator {The indi-
cator goes off when ABS con-
trol unit outputs battery volt-age).
7.GND
lndicator ONApprox. 2 V
lndicator OFFBattery Voltage
10YEUBLKFL-OUT(Frontieft
outlet)
Drives left-front outletsolenoid valve.1O-GNDON
=
I
ONOV
OFFAC:3-6V
l'lRED/BLKFL-IN(Front-left inlet)
Drives left-front inlet solenoid11-GNDOFF
lconnect the SCS servicq connector lApprox.3 V
YEUBLUFR-OUT(Front-right
outlet)
Drives right-front outletsolenoid valve.12-GND
14LT BLU(Data linkconnectod
Communicates with HondaPGM Tester.14-GNDApprox. 5 V
17BRN/YELMCK(Motor check)
Detects PumP motor drivesignal.17-GNDPumpmotorrelay
ONBattery Vollage
OFFOV
19YEUREDPMR(Pump motorreray,
Drives pump motor relay.
19.GNDcl)
ON6IONOV
OFFAC:3-6V
OFFponnecl the SCS service]
connector IApprox.3 V
BLURR-OUT(Rear-right
outlet)
Drives right-rear outletsolenoid valve.
21.GND'a)
ONPumpmororrcray
ONOV
OFFAC:3 6V
OFF
lconnect the SCS service] connector lApprox.3 V
BLKGND2(Ground 2)Ground for the ABS controlunit.22.GNDBelow 0.3 V
19-35
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Troubleshooting
ABS lndicator Does Not Come On
The ABS indicator does notcome on when ignition switch isturnod ON lll).
check the METER {7.5 A} fuse inthe underCash fuse/relay box,and reinstaltthe fuse if it is OK.
Check for an open in the lcl ch-cuil:1. Disconnect the gauge assem-bly 5P connector.2. Turn the ignition switch ON (ll).
3. Measure the voltage betweenthe gauge assembly 5P con-nector terminal No. 5 andbody ground.
. Repair open in the wire betweenlhe METER {7.5 A) luse and thogauge assembly.. Reolece the under-dash fuse/relay box. (Opon circuit insidethe box.)
ls there battery voltage?
Check the ABS indicator bulb inthe gauge assembly.
Replace the ABS indicator bulb.
Check for a short to power in theWALP circuit:Measure the voltage between thegauge assembly 5P connectorterminal No. 1 and body ground.
Sepair short to power in the witeb€tween the gaug€ assemblyand the ABS control unil.ls there battery voltageT
Reolace the tuse and recheck.
(To page 19 42)
GAUGE ASSEMBLY 5P CONNECTOR
Wire side of female terminals
(cont'd)
19-41
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