lock HONDA INTEGRA 1998 4.G Workshop Manual

Page 820 of 1681

5.Remove the door panel by pulling it upward.
Disconnect the f ollowing:
a Power window connectora Power mirror connector
a Tweeter connector
POWER MIRRORCONNECTORPOWEB WINDOWCONNECTOR
Remove the bracket and door lock unit. lf necessary,
remove the {ront speaker. Disconnect the con
nectors.


: Screw locations, 8
DOOR LOCK UNIT
FRONT CONNECTORSPEAKER
6.
PLASTIC COVER
7.Remove the cover panel, then disconnect the power
mirror connector (see page 20 49)
Detach the grommets and harness clips, then care
fully remove the plastic cover.
a: Grommet locat;ons, 2 Q: Harness cliplocations,3
GROMMET
BeJore installing the plastic cover, make sure the
door harness and connectors are {astened correctly
on the door.
a : Connector clip locations, 3
O: Harness clip locations, 7
8.
A
9.
DOOR HABNESS
20-5

Page 821 of 1681

Doors
Door Panel/Plastic Cover Replacement (cont'dl
1O. Install the plastic cover.
NOTE:
a Apply adhesive along the edge where necessary
to maintain a continuous seal and prevent water
leaks.
a Do notJ)lug the elongated hole.
AOHESIVE
:
Pass the door harnessthrough the hole of theplastic cover.
PLASTICCOVEB
1 l Install all removed oarts, and fasten the door harness
correctly.
a: Grommet locations, 2Or Harness cliplocations,3
GROMMET
PLASTICCOVERFRONTSPEAKER
DOOR LOCK UNIT
20-6
ARACKET
12. lnstall the door panel (see page 2O-4).
NOTE:
a lMake sure the door harness is not pinched.
a lf necessary, replace any damaged claps.
a Make sure the connectors are connected properly.
'13. Inslallthe armrest pocket and inner handle trim (see
page 2O-4).
NOTE: Make sure the connector is connected
properly.

Page 823 of 1681

Doors
Outer Handle Replacement (cont'dlLatch Replacement
NOTEr Raise the glass fully.
'1. Remove:
a Door panel (see page 20 4)
a Plastic cover lsee page 20-4)
a Outer handle (see page 20 7)
2. Disconnect the inner handle rod and lock rod from
the latch.
Detach the inner handle rod and lock rod, then
remove the inner handle.
NOTE: Take care not to bend the rods.
>: Screw locations, 2
@t" ,
J
INNER HANDLEROD
INNER I{ANDLE
-1"'-
\
\LOCK ROD
)
INNER HANDLEROD
6.
8.
Disconnect the cylinder rod as shown.
NOTE: Take care not to damage the lock cylinder
joint.
OUTERHANDLECYLINDERROD
7.
V
SHOP TOWEL
Remove the cylinder switch lrom the outer handle.
: Scrsw location, 1
OUTERHANDLE
i4) cYLtNDERswtTcH
Pull out the retainer clip, then
cylinder and cylinder protector.
LOCK CYLINDER
li) clrPReplace
S*-.o"* .YLTNDER
CYLINDERPROTECTOR
RETAINERCLIP
Installation is the reverse of the removal procedure.
NOIE:
a Make sure the outer handle rod and connector are
connected securely.
a Make sure the wire harness is routed properly.
a Make sure the door locks and opens properly.
20-8

Page 824 of 1681

3. Loosen the bolt, then move the center channel
outward.
>: Bolt location, 1
6 x 1.0 mm8Nm {0.8kglm, I"*'l____)
CENTERCHANNEL
4.Disconnect the connector, and detach the harness
clip from the door.
Remove the screw,
>: Screw locations, 3
6x1.0mm IfiNrrlr
nr 6 N m (0.6 kgfm '
law iw.r,i )
CONNECTORDetach the connector.
5. Remove the latch through the hole in the door.
NOTE: Take care not to bend lhe outer handle rod
and cylinder rod.
CYLINDERROD
6. lnstallalion is the reverse of the removal procedure.
NOTEI
a Make sure the inner handle rod, lockrodandcon-
nector are connected properly.
a Make sure the door locks and opens properly.
20-9

Page 834 of 1681

GLASSFeplacement, page 20'26Adjustment, page 20-40
POWER MIRRORReplacement, page 20-49
oooRAdjustment,page 20-48
FBONT SASHReplacement, page 20 25
"oura---f\PANEL \.IJGLASSSTOPPER
@
REGULATORReplacement,page 20 26
ROLLER
LOCK CYLINDENReplacement, Page 20'23
GLASS GUIDEReplacement, page 20-26
OUIER HANDLE
STOPPEBPLATE
@6r-.6f@J
dll
CYLINDERPNOTECTOR
INNER HANDLEROD
Replacement. page 20'23
INNER HANDLETRIM
_. cYLINDER SWITCH
-,y' Replacement. page 20 23
"q
@<€
INNER6\,
tp
)rw
STRIKERAdiustment,page 20-48
%
LATCHReplacement,page 20'24
@
d
LOCK ROD
PROTECTOR RoDPRoTEcToR
20-19

Page 835 of 1681

Doors
Door Panel/Plastic Cover Replacement
NOTEr Take care not to scratch the door panel and other
parts.
1. Pry out the cap and remove the screw.
< : Screw location,l
I
t'li
I
Remove the inner handle trim while pulling the in-
ner handle.
Disconnect the power door lock connector.
INNER
20-20
3.Remove the armrest pockel.
V: Screw location, 1
TRIM PADREMOVERSNAP-ON#4177, olequivalent
12 mm{0.47 inl T-
'I mm !-'-{0.04 in} I +45 rnm
<: Clip locations
A<: Clip, 1
11.77 inl
B<: Clip, 8
NOTE: Loosen the screw,then remove the clipusing a trim pad orclip remover.
AI
Yv)
ARMRESTPOCKET
4. Release the clips that hold the door panel.
NOTE: Remove the door panel with as little bend-
ing as possible to avoid creasing or breaking it.
95 mm (3.74 in)

Page 836 of 1681

5.Detach the clips, and remove the door panel by pull
ing it upward.
NOTE: Take care not to lwist or scratch the inner
mold ing.
Disconnect the lollowing:
a Power window connectors
a Power mirror connectora Tweeter connector
l._) Clip locations, 4
INNER MOLDING
DOOR PANEL
t
INNERMOLOING
wtNDowCONNECTORS
< : Screw locations, 8
FBONT SPEAKER
6. Remove the bracket, door lock unit and front
speaker.
DOOR LOCK UNIT
7.Remove the cover panel, then disconnect the power
mirror connector (see page 20-49)
Detach the grommets and harness clips, then care-
tully remove the plastic cover.
a: Grommet localions, 2O: Harness cliplocations,3
R
*A-1
POWER MIRRORCONNECTOR
(cont'd )
20-21
::

Page 839 of 1681

Doors
Outer HandleReplacement (cont'd)
irl
lii
,l
r
LatchReplacement
NOTE: Raise the glass fully.
1. Remove:
a Door panel (see page 20 20)
a Plastic cover (see page 20 20)
a Outer handle (see page 20'23)
2- Remove the screws and disconnect the connector,
then remove the inner handle and latch.
NOTEr Take care not to bend the rods.
> | Screw locations, 2
6bD l
:)CYLINDER ROO
>: Clip locaiions, 2
3.Installation is the reverse of the removal procedure.
NOTE: Make sure the inner handle rod, lock rod and
connector are connected properly.
6.
7.
v:
Disconnect the cylinder rod as shown.
NOTE: Take care not to damage the lock cylinder
Jornt.
OUTERHANDLE
SHOP TOWEL
Remove the cylindef switch from the outer handle.
Pull out the retainer clip, then remove the lock
cylinder and cylinder protector.
8.
L
g--.-.o"*
cYLTNDER
lnstallation is the reverse of the removal procedure.
NOTE:
a Make sure the outer handle rod and connector are
connected securely.
a Make sure the wire harness is routed properly.
a Make sure the door locks and opens properly.
LOCK CYLINOEB

Page 840 of 1681

Front Sash Replacement
NOTE: Lower the glass.
1. Removel
. Door panel (see page 20-20)
a Plastic cover (see page 20,20)a Power mirror (see page 20-491a Outer molding (see page 20-381
Detach the clips, then pry the weatherstrip awayfrom the front sash.
Remove the bolts and locknut.
NOTE:
a Hold the adjusting bolt with a hex wrench when
removing the locknut.
a Scribe a line around the locknut to show the origi-
nal adjustment.
>: Bolt locations, 2
| ,f> 6x 1.0 mm
r @lE ) s.8 N.m
| \:Z 11.0 kel.m,
7.2 tbr.ril\-__ - _ -_
a: llut location. 'l
I lX "x r.2s mm
[{,W i,1i;T'-.'\:. ru_'otn'l_
IN
ADJUSTING BOLT
Remove the front sash through the center hole in the
ooor as snown.
FRONT SASH
5. Installation is the reverse of the removal procedure.
NOTE: After installing, adjust the position ol thefront sash as necessary.
a Align the tront sash with the glass using the ad-justing bolt at the bottom of the front sash.
a Check for water leaks.
NOTE: Do not high-pressure water.

Page 842 of 1681

6.
7.
Remove the inner handle (see page 20-24).
Disconnect the connector, and remove the regula-
tor through the center hole in the door.
NOTE:
a Hold the adjusting bolts with a hex wrench when
removing the Iocknuts.
a Scribe a line around the locknuts to show the
original adjustment.
a : Nut locations, 4A: Eolts locations. 3
_i@I
LOCKNUT
REGULATOB
ADJUSTING BOLT
Remove the glass guide.
NOTE:
a Hold the adjusting bolt with a hex wrench when
removing the locknut.
a Scribe a line around the mounting nut to show the
original adjustment.
a: Nut locations, 3
I x 1.25 mm22 N.m (2.2 kgf.m,16 tbt frl
LOCKNUT
ffiADJUSTINGBOLT
a;
ir,frr
(cont'd)
20-27

Page:   < prev 1-10 ... 161-170 171-180 181-190 191-200 201-210 211-220 221-230 231-240 241-250 ... 380 next >