Hyundai Terracan 2003 Owner's Manual

IN CASE OF EMERGENCY 3-1
ZD000A1-A
3. IN CASE OF EMER-
GENCY
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If Engine Stalls Whilst Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again. If your vehicle will not start, contact Hyundai dealer or seek other qualified assistance.
SD020A1-E
IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuelsystem diagnosis.
CAUTION: If the engine refuses to start, no attempt
should be made to push or tow start the vehicle. Vehicles with automatic transmis- sion or fuel injection will not be able to be started in this manner since no drive istransmitted through the automatic trans-mission whilst the engine is not running,and in the case of fuel injected derivatives,the fuel pump will not operate under towstart conditions. In addition, if the vehicle isequipped with an exhaust catalyst, damageto the catalyst may result if the vehicle istow started. HPD020B1-E
IF THE ENGINE CANNOT BE
CRANKED
1. If the vehicle is fitted with manual transmis- sion, ensure that the clutch pedal is de-
pressed whilst cranking the engine. If thevehicle is fitted with automatic transmission,ensure that the transmission selector is atthe "P" or"N" position.
2. Check the battery terminals and connec- tions to ensure that these are clean and alsotight.
3. If the ignition warning lights dim when the engine is cranked and the battery terminalshave been checked, a discharged battery isindicated.
4. Do not attempt to push or tow start the vehicle, refer to "Jump Starting" for informa-tion regarding engine starting when the bat-tery is discharged.
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3
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If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position, check all connectors at ignition coils and spark plugs(For Petrol Engine) or check all con-nectors at glow plug and glow plug relay(ForDiesel Engine). Reconnect any that may bedisconnected or loose.
3. Check fuel line in the engine compartment.
4. If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.

IN CASE OF EMERGENCY
3-2
CAUTION:
Personal injury and damage to the vehicle
may occur if jump starting is not performed correctly. If any doubt exists as to how thisoperation should be performed, seek assis-tance from qualified personnel. WARNING:
Motor vehicle batteries contain sulphuric
acid and emit hydrogen gas. Protective cloth- ing should be worn and care exercised toprevent the acid from coming into contactwith skin or clothing and the vehicle. Nakedlights should not be permitted in the vicinityof the battery. Care should be exercised toprevent sparks occurring during connec-tion. If acid accidentally comes into contactwith skin or eyes, the affected area shouldimmediately be flushed with copious CAUTION: If the jump cable is incorrectly installed, damage to the vehicle electrical system mayoccur, in particular the electronic compo-nents such as the Fuel Injection system
computer and the Automatic Transmissioncomputer. The battery must never be dis-connected whilst the engine is running.
SD030A1-E JUMP STARTING
amounts of water and medical assistance sought.
1. Ensure that the booster battery is 12 volt type. If the booster battery is installed inanother vehicle, ensure that the two vehi-cles are not touching.
2. Turn off all unnecessary electrical equip- ment in both vehicles.
3. Ensure that the engine of the vehicle provid- ing the jump start is running prior to connec-tion of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and theother end to the positive (+) terminal of thedis-charged battery.
5. Attach the black jump cable to the negative (-) terminal of the booster battery, and theother end to a ground point within the enginecompartment of the vehicle with the flat bat-tery. Do not connect to the negative batteryterminal of the flat battery since sparks maybe generated with the subsequent risk ofexplosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start the engine of thevehicle with the flat battery.
7. Switch "ON" the main beam headlamps before carefully removing the jumper cablesin the reverse order of attachment. Oncethe jumper cables have been removed,switch "OFF" the main beam headlamps. HPD040A2-E IF THE ENGINE OVERHEATS If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is
safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transmission) and set the parking brake. If the air conditioningis on, turn it off.
3. If coolant is running out under the car or steam is coming out from under the bonnetstop the engine. Do not open the bonnetuntil the coolant has stopped running or thesteaming has stopped. If there is no visibleloss of coolant and no steam, leave theengine running and check to be sure theengine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to besatisfactory, check for coolant leaking fromthe radiator, hoses or under the car. (If theair conditioning had been in use, it is normalfor cold water to be draining from it).
AX30030A
Negative to the engine not to the battery
Positive to positive
Booster battery
c
e
f d
Discharged battery

IN CASE OF EMERGENCY 3-3
WARNING: Whilst the engine is running, keep hands
and clothing away from moving parts such as the fan and drive belts to prevent injury.
WARNING (Diesel only): Never work on injection system with engine
running or within 30 seconds after shutting off engine. High pressure pump, rail, injec-tors and high pressure pipes are subject tohigh pressure even after the engine stopped.The fuel jet produced by fuel leaks maycause serious injury, if it touch the body.People using pacemakers should not movethan 30cm closer to the ECU or wiring har-ness within the engine room while engine isrunning, since the high currents in the Com-mon Rail system produce considerable mag-netic fields.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine imme- diately and call the nearest Hyundai dealerfor assistance.
WARNING: Do not remove the radiator cap when the
engine is hot since steam and boiling water may be ejected from the radiator resulting inburns or scalding. YD050A1-E
SPARE TYRE For Full Size
The following instructions for the FULL SIZE
spare tyre should be observed:
Check inflation pressure as soon as possible
after installing the spare tyre, and adjust to the specified pressure. The tyre pressure shouldbe periodically checked and maintained at thespecified pressure whilst the tyre is stored.
Spare Tyre Pressure
Inflation Pressure
Tyre Size
FULL SIZE 29 psi (200 kPa)
6. If the cause of the overheating cannot be
found, wait until the engine temperature has returned to normal. Then, if coolant hasbeen lost, carefully remove the radiator capand add water to bring the fluid level in thereservoir up to the base of the radiator fillopening. Fill the coolant expansion tank tothe halfway mark.
7. Proceed with caution until it is established that the engine is operating normally. If theengine overheats repeatedly, the advice of aHyundai dealer should be sought.
CAUTION: Serious loss of coolant indicates there is a
leak in the cooling system and this should be checked as soon as possible by a Hyundaidealer.
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Handling the Spare Tyre
1. Obtain the spare wheel rod (Jack handle) after folding up the seat cushion of the rear seat . To fold up the seat cushion, refer to the page 1-15.
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Rear seat

IN CASE OF EMERGENCY
3-4 SD060A1-E
IN THE EVENT OF A PUNCTURE
If a puncture occurs whilst driving the vehicle:
1. Bring the car to rest as soon as it is safe to do so and with the minimum amount of braking required which will assist in main-taining the maximum amount of control. Thevehicle should be parked wherever possibleupon firm level ground to facilitate wheelchanging.
2. If the vehicle is creating a hazard and the road conditions do not permit the wheel tobe changed safely, assistance should besought.
3. Passengers must not be allowed to remain inside the vehicle during wheel changing. Ifa puncture occurs whilst the vehicle is on amotorway, the passengers should take ref-uge on the motorway embankment to avoidthe possibility of injury occurring should thevehicle be struck by other motorway traffic.
4. Wheel changing should be performed ac- cording to the following instructions. HPD070A1-E
CHANGING A FLAT TYRE
It is of the utmost importance that care isexercised when changing road wheels. Ensurethat the parking brake is set and that the gearshift lever is in reverse (P, if the vehicle hasautomatic transmission).
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5. Remove the lift plate from the centre of the spare tyre after the spare tyre is lowered completely.
Installation is the reverse order of removal.
CAUTION: When installing, turn the wheel nut wrench
clockwise till you hear the crackle once or
twice(Tightening torque : 3.87 kg m). Andmake sure the spare tyre is secured in theproper location.
2. Insert the spare wheel rod into the hole in the upper pad of the rear bumper.
3. Connect the wheel nut wrench to the spare wheel rod.
4. Turn the wheel nut wrench counterclock- wise and the spare tyre will lower.
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IN CASE OF EMERGENCY 3-5
Block the wheel that is diagonally opposite from the flat tyre to prevent the vehicle from rollingwhen the car is raised on the jack.
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2. Block the Wheel
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Flat tyre
D060B01HP NOTE: The spare tyre is located underneath the
car.
o Obtain the spare wheel rod (Jack handle) after folding up the seat cushion of the rear seat . To fold up the seat cushion, refer to the page 1-15.
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1. Obtain Spare Tyre and Tool
o Remove the spare tyre and take out the jack and tool bag.
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Rear seat D065C01HP-GAT
3. Removing the Spare Wheel Cap
Pry off the wheel cap, using the bar as shown
in the illustration.
o Alloy Wheel Cap type
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o Steel Wheel Cap type

IN CASE OF EMERGENCY
3-6 ZD070F1-E
4. Loosen Wheel Nuts
The wheel nuts should be loosened slightly before raising the car. To loosen the nuts, turn the wheel brace counterclockwise. When doing this, be sure that the socket is seated com-pletely over the nut so it cannot slip off. Formaximum leverage, position the wheel brace sothe handle is to the right as shown in thedrawing. Then, whilst holding the wheel bracenear the end of the handle, pull up on it withsteady pressure. Do not remove the nuts atthis time. Just loosen them about one-half turn.
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6. Raising the Car
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o Open the lid at the left corner of the luggage compartment.
o Loosen the hexagonal bolt, and then take out the jack.
Ram
Hexagonal BoltRelease valve
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5. Put the Jack in Place
The base of the jack should be placed on firm, level ground. The jack should be positioned asshown in the illustration.D060E01HP-1
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Rear
Front

IN CASE OF EMERGENCY 3-7
Using the jack handle, turn the release valve
clockwise until it reaches a stop.
Then fit the jack handle into the holder, and
align the groove of the jack handle with the notch of the holder.
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Move the jack handle up and down to raise the
ram until just before the jack contacts the jack- ing point of the car.
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When the release valve is difficult to turn by
jack handle, connect the wheel brace to the jack handle. CAUTION:
(1) Use only the jack included with the ve- hicle and use it only for changing a wheeland for installing tyre chains.
(2) Position the jack on a hard, level surface.
(3) If the release valve is loosened by turn- ing it 2 or more times in the counter- clockwise direction, the jack's oil willleak and the jack cannot be used.
(4) This jack is hydraulic, and the ram is a two stage type. When both rams areraised and the stop mark of the upperram becomes visible, stop jacking imme-diately.
WARNING:Do not get under the car when it is support-ed by the jack! This is very dangerous as thevehicle could fall and cause serious injuryor death. No one should stay in the carwhilst the jack is being used.
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D060F06HP Position the jack with the jack handle. Position
it only at the specified points indicated in the "Put the Jack in Place".
Use of the jack at other points could damage
the car.
Moving the jack handle up and down to raise
the ram.
As the jack begins to raise the vehicle, double
check that it is properly positioned and will notslip.
Raise the car high enough so that the fully
inflated spare tire can be installed. To do this,you will need more ground clearance than isrequired to remove the flat tire. Using the jack handle, turn the release valve
counterclockwise slow to lower the ram, andthen take out the jack.
Stop mark

IN CASE OF EMERGENCY
3-8
SD070H1-E 7. Changing Wheels
Using the wheel brace, remove the nuts and
slide the wheel off the hub and wheel studs. Lie the wheel flat to prevent it from rolling. Ensurethat the faces of the wheel and hub are clean.Position the spare wheel over the studs andslide it up to the hub.
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SD070I1-E
8. Re-install Wheel Nuts
WARNING: It is important that the faces of the wheel
and hub are clean prior to installing the wheel. The prescence of dirt or other matter in the wheel or hub faces could result in the wheel nuts becoming loose whilst the vehi-cle is being driven.
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9. Lower Vehicle and Tighten Nuts Fit the wheel nuts onto the studs and tighten with the wheel brace.

IN CASE OF EMERGENCY 3-9
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Lower the car to the ground by moving the jack
handle up and down. Then position the wheel brace as shown in the drawing and tighten thewheel nuts. Be sure the socket is seated com-pletely over the nut. Do not stand on the wrenchor use an extension pipe over the wrenchhandle.
Go around the wheel tightening every other nut
until they are all tight. Then double-check eachnut for tightness. After changing wheels, have atechnician tighten the wheel nuts to their propertorque as soon as possible.
Wheel nut tightening torque: Steel wheel & aluminium alloy wheel:90-110 N.m (65-80 lb.ft) D060J02O-EAT
AFTER CHANGING WHEELS
If you have a tyre gauge, remove the valve cap
and check the air pressure. If the pressure is lower than recommended, drive slowly to thenearest service station and inflate to the correctpressure. If it is too high, adjust it until it iscorrect. Always reinstall the valve cap afterchecking or adjusting tyre pressure. If the capis not replaced, air may leak from the tyre. If youlose a valve cap, buy another and install it assoon as possible.
After you have changed wheels, always secure
the flat tyre in its place and return the jack andtools to their proper storage locations. D080A02A-EAT
IF YOUR CAR MUST BE TOWED
o OK for 4WD
o OK for Automatic or Manual Transmission Equipped Vehicle D080A01HP
CAUTION:Your car can be damaged if towed incor-
rectly!
If your car has to be towed, it should be done by
your Hyundai dealer or a commercial tow truck service. This will help assure that your car isnot damaged in towing. Also, professionals aregenerally aware of local laws governing towing.In any case, rather than risk damage to yourcar, it is suggested that you show this informa-tion to the tow truck operator. Be sure that asafety cable system is used and that all currentlaws associated with vehicle towing are ob-served.

IN CASE OF EMERGENCY
3-10 D080B01HP-EAT
Towing a Car With Manual Transmis- sion
o Not OK for 4WD
(OK for Part Time 4WD in 2H Position)
o Not OK for Automatic Transmission Equipped Vehicle
o OK for Manual Transmission D080B01HP
o Be sure that the ignition key is in the "ACC" position. This is necessary to prevent dam- age to the steering lock mechanism, whichis not designed to hold the front wheelsstraight whilst the car is being towed.
o If any of the loaded wheels or suspension components are damaged, a towing dollymust be used.
CAUTION: Full time 4 Wheel Drive cannot be towed
with a tow truck. It must be towed by lifting all 4 wheels.
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Emergency Towing
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o OK for 4WD
o OK for Automatic or Manual Transmission Equipped VehicleD080C02HP
NOTE: Before towing, check the level of the trans- mission fluid. If it is below the "HOT" rangeon the dipstick, add fluid. If you cannot addfluid, a towing dolly must be used.
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Towing A Car With Automatic Trans- mission
CAUTION: A car with an automatic transmission should never be towed from the front with the rearwheels on the ground. This can cause seri-ous damage to the transmission. If the carmust be towed from the front, a towing dollymust be used under the rear wheels.
o If the car is being towed with all four wheels on the ground, it can be towed only from thefront. Be sure that the transmission is inneutral. Do not tow at speeds greater than30 mph (50 km/h) and for more than 15miles (25 km).
Be sure the steering is unlocked by placing thekey in the "ACC" position. A driver must be inthe towed vehicle to operate the steering andbrakes.
o Not OK for 4WD (OK for Part Time 4WD in 2H Position)
o OK for Automatic or Manual Transmission Equipped Vehicle with No Damage
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